• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.106-109
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• 2001

Process parameters of roller levelling process are intermesh of each roller, roller angle, roller arrangement and shape of rollers. Experimental optimization of these process parameters is very troublesome because of difficulties in evaluating the straightness of pipes to be levelled quantitatively. Finite element method can be a very efficient way to evaluate the straightness of the pipes and therefore to optimize the process. This paper is concerned with simulation and optimization of a roller levelling process. Process parameters of a 14-roller levller for aluminum T9 pipes are optimized with finite element method and Taguchi method. Parameters of significance in roller levelling process and their optimum are obtained.

• Ocean Systems Engineering
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• v.2 no.1
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• pp.49-68
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• 2012

In this paper, an offshore process front end engineering design (FEED) method is systematically introduced and reviewed to enable efficient offshore oil and gas production plant engineering. An integrated process engineering environment is also presented for the topside systems of a liquefied natural gas floating production, storage, and offloading (LNG FPSO) unit, based on the concepts and procedures for the process FEED of general offshore production plants. Various activities of the general process FEED scheme are first summarized, and then the offshore process FEED method, which is applicable to all types of offshore oil and gas production plants, is presented. The integrated process engineering environment is presented according to the aforementioned FEED method. Finally, the offshore process FEED method is applied to the topside systems of an LNG FPSO in order to verify the validity and applicability of the FEED method.

• Journal of Korean Society for Quality Management
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• v.32 no.3
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• pp.141-152
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• 2004

This study describes process and method to establish concurrent and/or sequential schedule planning for the system design process of the EIA632 standard. For this purpose, the study suggest Process and method that are context analysis of standard process, interface definition from activity decomposition, integration of related activities, and definition of concurrent and/or sequential work flow. The proposed process and method will contribute to minimize time loss that is emerged from activities iteration.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.35 no.1
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• pp.16-23
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• 2012

Recently, as organizational systems have become larger and more complicated, the evaluation for their efficiency and effectiveness has become more difficult but important. It is essential to understand the current strength and weakness of the organizational process. It can be a starting point for improving the efficiency and effectiveness of the organizational systems, because the quality of system outputs depend greatly on the capability of system process. Particularly in such process-based industries as semiconductor, energy or software industries, an assessment of process capability is more highlighted to gain knowledge of the expected quality and reliability of system outputs. As a result, much attention has been given to the issues of process capability assessment in the process-based industries. However, most of the previous research in those industries is based on case studies, a more generalized method for process capability assessment is in need for help more companies improve their processes. Therefore, this study aims to propose a process capability assessment method and apply the proposed method to an energy company. This research argues that the process capability is composed of individual and organizational capabilities of the process. Then, the concept of Capability Maturity Model Integration, which was initially suggested to evaluate the software development process, was introduced to develop the assessment tools and process. Finally, the proposed method was applied to a Korean company in the energy industry sector to verify its utility. The research outputs are expected to help more firms assess their process capability and ultimately improve the process.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.10 no.6
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• pp.795-802
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• 1998

For measuring the thermal diffusivity by laser flash method, raw data have to be calibrated using temperature data. We have developed in-process calibration method and polynomial calibration in which thermal diffusivity can be calibrated during measuring, This method is different from existing temperature pre-process calibration method and exponential calibration having various source of error. Using this new calibration method, measurement accuracy was improved about 1∼2% compare to the value by the existing method. We also studied more accurate fitting curve as in Figure 4 was shown the result of measuring output characteristics of IR radiometer with temperature. As illustrated in data, in-process calibration method and polynomial calibration equation is proper than pre-process calibration method and exponential calibration.

• Proceedings of the Korea Society for Industrial Systems Conference
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• 1998.03a
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• pp.129-135
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• 1998

The present automated manufacturing environment is very different when the classical statiscal process control method based on batch processing were used. Therefore these must be replaced by automated statiscal process control method. In this point of view , this study intends to develop the automated statiscal process control method which can be implemented in the proesent automated manufacturing environment . Specially this study suggested modified control limit line and developed the rule to identify the special cause of the manufacturing process in the aspect of the ppm manegement.

• Journal of Biosystems Engineering
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• v.23 no.4
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• pp.373-380
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• 1998

The contribution of this paper is to provide the methods for the production automation of potato microtuber using the vision process in growth monitoring. The first method deals with computation for the growth density in the primary growth process. The second method addresses cognition process to identify the number and the volume of potato microtuber in secondary growth process. The third is to decide whether potato microtubers are infected by a virus or bacteria in growth process. The computation for the growth density in the primary growth process uses the method of Labeling. The second and third methods use template matching based on color patterns. With the developed method using vision process, this experiment is capable of discriminating weekly growth-rate in primary growth process, 85% cognition rate in secondary process and identifying whether there are infections. Therefore, we conclude that our experimental results are capable of growth monitoring for mass production of potato microtubers.

• 제어로봇시스템학회:학술대회논문집
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• 1996.10b
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• pp.1360-1363
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• 1996

EPD(End Point Detection) is used to decide etching degree of layer which must be removed at wafer etching process in plasma etching process which is one of the most important process in semiconductor manufacturing. In this thesis, the method which detects malfunction of etching process in real-time will be discussed. Several EPD signal traces are collected in normal plasma etching condition and used as reference EPD signal traces. Critical points can be detected by applying differentiation and zero-crossing techniques to reference EPD signal. Mean and standard deviation of critical parameters which is memorized from reference EPD signal are calculated and these determine the lower and higher limit of control chart. And by applying statical control chart to EPD signals which are collected in real etching process malfunctions of process are detected in real-time. By means of applying this method to the real etching process we prove our method can accurately detect the malfunction of etching process and can compensate disadvantage of current industrial method.

• Proceedings of the KIEE Conference
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• 1992.07a
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• pp.337-339
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• 1992

This paper deals with the tuning method of PID controls for process controls. It introduces the normalized process gain and the normalized process dead-time for processes based on Ziegler-Nichols tuning methods. In the case of PID auto-tuning, the first, this method applies Ziegler-Nichols tuning method and introduces the set-point weighting for reducing overshoot in the large normalized process gain or small normalized process dead-time, the second, this method is modified and includes the set-point weighting in the small normalized process gain or large normalized process dead-time. In the case of PI auto-tuning, this method is modified for reducing overshoot. This paper obtains empirical data with Ziegler-Nichols methods for refined Ziegler-Nichols tuning methods.

• Journal of Welding and Joining
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• v.17 no.4
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• pp.39-45
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• 1999

The procedure of robotic Gas metal Arc (GMA) welding in order to achieve the optimized bead geometry needs the selection of suitable process parameters such as arc current, welding voltage, welding speed. It is required the relationships between process parameters and bead geometry. The objective of this paper is to develop the algorithm that enables the determination of process parameters from the optimized bead geometry for robotic GMA welding. It depends on the inversion of empirical equations derived from multiple regression analysis of the relationships between the process parameters and the bead dimensions using the least square method. The method not only directly determines those parameters which will give the desired set of bead geometry, but also avoids the need to iterate with a succession of guesses employed Finite Element Method(FEM). These results suggest that process parameter from experimental equation for robotic GMA welding may be employed to monitor and control the bead geometry in real time.