• Title/Summary/Keyword: Process Length

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INFLUENCE OF SPECIAL CAUSES ON STOCHASTIC PROCESS ADJUSTMENT

  • Lee, Jae-June;Mihye Ahn
    • Journal of the Korean Statistical Society
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    • v.33 no.2
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    • pp.219-231
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    • 2004
  • Process adjustment is a complimentary tool to process monitoring in process control. Although original intention of process adjustment is not identifying a special cause, detection and elimination of special causes may lead to significant process improvement. In this paper, we examine the impact of special causes on process adjustment. The bias in the adjusted output process is derived for each type of special causes, and average run length (ARL) of the Shewhart chart applied to the adjusted output is computed for each special cause types. Numerical results are illustrated for the ARL of the Shewhart chart, thereupon seriousness of special causes on process adjustment is evaluated for each type of special causes.

Finite Element Analysis for Micro-Forming Process Considering the Size Effect of Materials (소재 크기효과를 고려한 미세가공공정 유한요소해석)

  • Byon, S.M.;Lee, Y.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.544-549
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    • 2006
  • In this work, we have employed the strain gradient plasticity theory to investigate the effect of material size on the deformation behavior in metal forming process. Flow stress is expressed in terms of strain, strain gradient (spatial derivative of strain) and intrinsic material length. The least square method coupled with strain gradient plasticity was used to calculate the components of strain gradient at each element of material. For demonstrating the size effect, the proposed approach has been applied to plane compression process and micro rolling process. Results show when the characteristic length of the material comes to the intrinsic material length, the effect of strain gradient is noteworthy. For the microcompression, the additional work hardening at higher strain gradient regions results in uniform distribution of strain. In the case of micro-rolling, the strain gradient is remarkable at the exit section where the actual reduction of the rolling finishes and subsequently strong work hardening take places at the section. This results in a considerable increase in rolling force. Rolling force with the strain gradient plasticity considered in analysis increases by 20% compared to that with conventional plasticity theory.

An Optimization of Inductive Coil Design for Thixoforging and Its Experimental Study (반용융 단조를 위한 유도가열용 코일설계의 최적화 및 실험적 연구)

  • Jung, Hong-Kyu;Kim, Nam-Seok;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.19 no.5
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    • pp.393-402
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    • 1999
  • The reheating of the billet in the semi-solid state as quickly and homogeneously as possible is one of the most important aspects. From this point of view, an optimal design of the induction coil is necessary. The objective of inductive coil designsi a uniform induction heating over the length of the billet. The effect of coil length, diameter, the gap between coil surface and billet and axial position of the billet on temperature distribution of billet has been investigated. These design parameters have an important effectiveness on the electro-magnetic field. Therefore, in this study an optimal coil design to minimize electromagnetic ed effect will be proposed by defining the relationship between billet length and coil length. In particular, key point in induction heating process is focussed on optimizing the coil design with regard to the size of the heating billet and the frequency of induction heating system. After demonstrating the suitability of an optimal coil design through the FEM simulation of the induction heating process, the results of the coil design are also applied to the reheating process to obtain a fine globular microstructure. Its considered that the reheating conditions of aluminum alloys for thixoforging and a new CAE model of the induction heating process are very useful for thixoforging practitioners including induction heating ones.

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Effect of Spatial Distribution of Material Properties on its Experimental Estimation (재질의 공간적 변동이 재료강도시험결과에 미치는 영향)

  • Kim, S.J.
    • Journal of Power System Engineering
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    • v.4 no.2
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    • pp.40-45
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    • 2000
  • Some engineering materials are often known to have considerable spatial variation in their resisting strength and other properties. The objective of this study is to investigate the averaging effect and the applicability of extremal statistic for the statistical size effect. In the present study, it is assumed that the material property is a stationary random process in space. The theoretical autocorrelation function of the material strength are discussed for several correlation lengths. And, in order to investigate the statistical size effect, the material properties was simulated by using the non-Gaussian random process method. The material properties were plotted on the Weibull probability papers. The main results are summarized as follows: The autocorrelation function of the material properties are almost independent of the averaging length. The variance decreases with increasing the averaging length. As correlation length is smaller, the slope is larger. And also, it was found that Weibull statistics based on the weakest-link model could not explain the spatial variation of material properties with respect to the size effect satisfactory.

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The Effects of the GAIM Process Variables on the Penetration-Length Variations in a Unary Branch Type Runner Mold (편측분기형 러너 금형에서 가스사출 성형변수가 성형품의 중공부 길이 변화에 미치는 영향)

  • Han Seong Ryul;Park Tae Won;Jeong Yeong Deug
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.137-142
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    • 2005
  • Gas-Assisted Injection Molding(GAIM) is an innovative technology for producing plastic parts and has been received extensive attention in the plastic manufacturing industries. But, due to gas-polymer interacting during the gas injection phase, the process has significantly different characteristics from conventional injection molding and, therefore, the control of the process requires much technical knowledge in processing and materials. The experiment was performed about variations of gas-penetration length that is affected by filling imbalance resulting from the structure of runner. The Taguchi method was used for the design of experiment. The most effective factors for the gas-penetration length were the shot size and mold temperature. The most effective factors for the difference of the gas-penetration length were the melt temperature and shot size. This study also discussed the filling imbalance phenomenon in a unary branch runner type mold that has geometrically balanced runner.

Evaluation of jet breakup length with a CFD code under steam generation condition in a pre-flooded cavity

  • Jeong-Hyeon Eom;Gi-Young Tak;In-Sik Ra;Huu Tiep Nguyen;Hae-Yong Jeong
    • Nuclear Engineering and Technology
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    • v.55 no.7
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    • pp.2498-2503
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    • 2023
  • When the reactor vessel is penetrated in a severe accident of light water reactor, the molten fuel-coolant interaction including the jet breakup occurs and the jet breakup length becomes one of the important parameters. Most numerical studies on jet breakup process have been carried out using dedicated computer codes. Some researchers are trying to apply commercial CFD codes to their investigations on comprehensive jet breakup process. However, the complexity of the phenomena limits the CFD application only to hydrodynamic aspects. In the present study, numerical analysis of jet breakup under vapor generation is pursued using the STAR-CCM + code. The obtained CFD prediction of the MATE09 experiment shows jet breakup progression patterns consistent to the images taken in the experiment. Further, the predicted positions of leading head, which determine the jet breakup length, are in good agreement with the MATE 09 data. The investigation of hydrodynamic effects on the jet breakup with higher jet velocity results in a stronger shear force and earlier jet breakup process even though there exists the vapor pocket around the corium jet. In future studies, the effect of vapor intensity on the jet breakup length would be investigated further by changing other parameters.

New Definition of the Fibrogram and Its Application to Cotton Blending

  • Jeon, Boong-Soo
    • Fibers and Polymers
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    • v.6 no.4
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    • pp.332-335
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    • 2005
  • The fibrogram theory is newly derived from the superposition principle of the conventional staple diagram, in which the left-hand ends of the fibers have to share a common starting point in order for the fiber length distribution to be measured, and the right-hand ends of the fibers form points. It is shown that the fibrogram is the staple diagram of the fiber sample having different random starting points, as well as the double cumulative distribution function of the frequency length function in the length biased sample. Also, the various means, viz. the numerical mean length, numerical mean length in median, length biased mean length, and length biased mean length in median, and the various upper half means, viz. the numerical upper half mean length, numerical upper half mean length in median, length biased upper half mean length, and length biased upper half mean length in median, are discussed in relation to the cotton blending process.

Sleep/Wake Behavior of Shift Workers in the Iron and Steel Industry Using Wrist Actigraph (액티그라프를 이용한 철강업 교대근무자의 수면·각성 행태)

  • Moon, Se-Keun;Seo, Yoo-Jin;Matsumoto, Kazuya;Park, Young-Man;Ha, Tae-Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.30 no.3
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    • pp.181-189
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    • 2004
  • The purpose of this study was to investigate the effects of sleep/wake behavior for shift workers in the iron and steel industry using wrist actigraph for 59 male workers on a continuous full-day three-team three-shift system of backward rotation including on-duty and off-duty periods. The wrist actigraph data were recorded for 15 days (l shift cycle) for each subject. The sleep length at home during night shift decreased significantly as compared to the morning or evening shifts. The night shift nap length increased significantly in all sections as compared to the morning or evening shifts. The nap length in the Steel Manufacturing Process and Rolling Process during night shift decreased significantly as compared to the Machine Maintenance Section, the Forwarding of Products Section, and the Field Management Section. However, the sleep length at home while off-duty period increased significantly. The percentage of nap length during night shift in the Rolling Process, Steel Manufacture Process, and the other three types of jobs was 16.0%, 20.4%, and about 50.0%, respectively. The nap length during night shift for the above 50 year olds increased significantly as compared to the below 50 year olds. Finally, we discussed the role of nap-taking during the burden on night shift workers and the increased difficulty in continuing their job.

A STUDY ABOUT THE VARIATION OF STYLOID PROCESSES IN PANORAMIC RADIOGRAPHS (파노라마 방사선사진상에서 경상돌기의 변이에 관한 연구)

  • Oh Sook Hee;Kim Chong Youl
    • Journal of Korean Academy of Oral and Maxillofacial Radiology
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    • v.18 no.1
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    • pp.193-201
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    • 1988
  • The purpose of this study was to investigate the variation in the length and shape of styloid processes and the relationships between the elongated styloid processes and the styloid process syndrome, using panoramic radiogrpahs and questionaires. The subjects were 342 patients consisted of 170 males and 172 females aged from 11 to 78 years, not showing facial asymmetry, who visited infirmary of dental college of Yonsei University. Also, the accuracy was determined for measuring the length of styloid processes from panoramic radiographs, using dried skulls. The results were as follows: 1. The length of styloid processes was magnified approximately 1.1 times, but there was no statistically significant differencies in the magnification rate of length between right and left side. 2. The mean radiographic length of styloid processes was 29.72±7.92㎜ in males, 27.93±6.69㎜ in females, and 28.82±7.37㎜ in total. And elongated styloid process (>30㎜) was seen in 31.3% of total subjects. 3. The growth in the length of styloid processes was completed in the third decade. 4. The most common shape of styloid processes was straight followed by segmented and bent form. The incidence of segmentation was reduced with increasing age. 5. The 74% of subjects with elongated styloid process (>30㎜) showed symptoms of the styloid process syndrome. The most frequent symptom was headache followed by discomfort in the neck when turning the head from left to right, tinnitus or earache, vague facial pain, discomfort or pain when swallowing, feeling that an object is caught in throat.

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Cluster and information entropy analysis of acoustic emission during rock failure process

  • Zhang, Zhenghu;Hu, Lihua;Liu, Tiexin;Zheng, Hongchun;Tang, Chun'an
    • Geomechanics and Engineering
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    • v.25 no.2
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    • pp.135-142
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    • 2021
  • This study provided a new research perspective for processing and analyzing AE data to evaluate rock failure. Cluster method and information entropy theory were introduced to investigate temporal and spatial correlation of acoustic emission (AE) events during the rock failure process. Laboratory experiments of granite subjected to compression were carried out, accompanied by real-time acoustic emission monitoring. The cumulative length and dip angle curves of single links were fitted by different distribution models and distribution functions of link length and directionality were determined. Spatial scale and directionality of AE event distribution, which are characterized by two parameters, i.e., spatial correlation length and spatial correlation directionality, were studied with the normalized applied stress. The entropies of link length and link directionality were also discussed. The results show that the distribution of accumulative link length and directionality obeys Weibull distribution. Spatial correlation length shows an upward trend preceding rock failure, while there are no remarkable upward or downward trends in spatial correlation directionality. There are obvious downward trends in entropies of link length and directionality. This research could enrich mathematical methods for processing AE data and facilitate the early-warning of rock failure-related geological disasters.