• 제목/요약/키워드: Process Control Charts

검색결과 229건 처리시간 0.029초

Statistical Analysis of Count Rate Data for On-line Seawater Radioactivity Monitoring

  • Lee, Dong-Myung;Cong, Binh Do;Lee, Jun-Ho;Yeo, In-Young;Kim, Cheol-Su
    • Journal of Radiation Protection and Research
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    • 제44권2호
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    • pp.64-71
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    • 2019
  • Background: It is very difficult to distinguish between a radioactive contamination source and background radiation from natural radionuclides in the marine environment by means of online monitoring system. The objective of this study was to investigate a statistical process for triggering abnormal level of count rate data measured from our on-line seawater radioactivity monitoring. Materials and Methods: Count rate data sets in time series were collected from 9 monitoring posts. All of the count rate data were measured every 15 minutes from the region of interest (ROI) for $^{137}Cs$ ($E_{\gamma}=661.6keV$) on the gamma-ray energy spectrum. The Shewhart ($3{\sigma}$), CUSUM, and Bayesian S-R control chart methods were evaluated and the comparative analysis of determination methods for count rate data was carried out in terms of the false positive incidence rate. All statistical algorithms were developed using R Programming by the authors. Results and Discussion: The $3{\sigma}$, CUSUM, and S-R analyses resulted in the average false positive incidence rate of $0.164{\pm}0.047%$, $0.064{\pm}0.0367%$, and $0.030{\pm}0.018%$, respectively. The S-R method has a lower value than that of the $3{\sigma}$ and CUSUM method, because the Bayesian S-R method use the information to evaluate a posterior distribution, even though the CUSUM control chart accumulate information from recent data points. As the result of comparison between net count rate and gross count rate measured in time series all the year at a monitoring post using the $3{\sigma}$ control charts, the two methods resulted in the false positive incidence rate of 0.142% and 0.219%, respectively. Conclusion: Bayesian S-R and CUSUM control charts are better suited for on-line seawater radioactivity monitoring with an count rate data in time series than $3{\sigma}$ control chart. However, it requires a continuous increasing trend to differentiate between a false positive and actual radioactive contamination. For the determination of count rate, the net count method is better than the gross count method because of relatively a small variation in the data points.

Stochastically Dependent Sequential Acceptance Sampling Plans

  • Kim, Won-Kyung
    • 품질경영학회지
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    • 제25권3호
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    • pp.22-38
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    • 1997
  • In a traditional sequential acceptance sampling plan, it is assumed that the sampled items are independent each other. In this paper, stochastically dependent sequential acceptance sampling plans are dealt when there exists dependency between sampled items. Monte-Calro algorithm is used to find the acceptance and rejection probabilities of a lot. The number of defectives for the test to be accepted and rejected in probability ratio sequential test can be found by using these probabilities. The formula for measures of performance of these sampling plans is developed. Type I and II error probabilities are estimated by simulation. This research can be a, pp.ied to sequential sampling procedures in place of control charts where there is a recognized and necessary dependency during the production processes. Also, dependent multiple acceptance sampling plans can be derived by extending this sequential sampling procedure. As a numerical example, a Markov dependent process model is given, and the characteristics of the sampling plans are examined according to the change of the dependency factor.

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Designing Statistical Test for Mean of Random Profiles

  • Bahri, Mehrab;Hadi-Vencheh, Abdollah
    • Industrial Engineering and Management Systems
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    • 제15권4호
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    • pp.432-445
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    • 2016
  • A random profile is the result of a process, the output of which is a function instead of a scalar or vector quantity. In the nature of these objects, two main dimensions of "functionality" and "randomness" can be recognized. Valuable researches have been conducted to present control charts for monitoring such processes in which a regression approach has been applied by focusing on "randomness" of profiles. Performing other statistical techniques such as hypothesis testing for different parameters, comparing parameters of two populations, ANOVA, DOE, etc. has been postponed thus far, because the "functional" nature of profiles is ignored. In this paper, first, some needed theorems are proven with an applied approach, so that be understandable for an engineer which is unfamiliar with advanced mathematical analysis. Then, as an application of that, a statistical test is designed for mean of continuous random profiles. Finally, using experimental operating characteristic curves obtained in computer simulation, it is demonstrated that the presented tests are properly able to recognize deviations in the null hypothesis.

분산성분모형 관리도의 설계와 효율 (Design and efficiency of the variance component model control chart)

  • 조찬양;박창순
    • Journal of the Korean Data and Information Science Society
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    • 제28권5호
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    • pp.981-999
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    • 2017
  • 단순확률모형을 고려하는 표준관리도에서는 표본간 분산을 고려하지 않고 공정분산을 추정한다. 표본간 분산이 존재하는 경우에는, 공정분산이 과소추정된다. 공정분산이 과소추정되면 좁아진 관리한계로 인해 관리도의 민감도는 향상되지만 과도한 오경보율을 발생시킨다. 이 논문에서는 공정모형으로 분산성분모형, 즉 변동의 원인을 표본내 분산과 표본간 분산으로 구분하는 확률모형을 고려한다. 관리한계는 표본내 분산과 표본간 분산을 모두 사용하여 설정하고 그에 따른 평균런길이를 통하여 효율을 살펴 보았다. 관리형태는 가장 널리 사용되는 ${\bar{X}}$, EWMA, CUSUM 관리도를 고려하였다. 관리한계 설정에서 표본내 분산만을 사용한 경우 (Case I)와 표본간 분산도 함께 사용한 경우 (Case II)를 통해 관리도의 효율을 비교하였다. 또한, 공정 모수가 주어진 경우와 추정된 두 경우에 대해서도 관리도의 효율을 비교하였다. 그 결과, 표본간 분산이 증가할 때 Case I의 오경보율은 급격히 증가한 반면 Case II의 경우에는 동일하게 유지됨을 알 수 있었다.

롤 형상 필름 생산에서 두께평활도 개선을 위한 고정굴곡부 발현 모형 및 개선 모델 (A Model for Detection and Refinement of Fixed Bending Regions for Improving the Degree of Thickness Uniformity in Rolled Film Manufacturing)

  • 배재호
    • 산업경영시스템학회지
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    • 제38권3호
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    • pp.21-28
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    • 2015
  • As film products are increasingly used in a wide range of areas, from producing traditional flexible packaging to high-tech electronic products, a higher level of quality is demanded. Most film products are made in the form of rolled finished goods, therefore, various quality issues related to their shape characteristics must be addressed. The thickness of the film products is one of the most common and important critical-to-quality attributes (CTQs). Particularly, the degree of thickness uniformity is more important than other thickness parameters, because it will be potential causes of many secondary thickness-related quality problems, such as wrinkles or faulty windings. To control the degree of thickness uniformity, the fixed bending region is oneof the most important CTQs to manage. Fixed bending regions are special points in the transverse direction of a rolled product with consistent minute variations of the thickness gap. This paper describes the measurement and analysis of thickness uniformity data, which were performed in a real manufacturing field of biaxial oriented polypropylene (BOPP) film. In previous researches, quality function deployment (QFD) or fault tree analysis were used to find the most critical process attributes out to controlthe CTQ of thickness uniformity. Whereas, this paper uses traditional control charts to find the most critical process attributes out in this problem. In addition, the selection of one of the major critical process attributes (CTPs) that is expected to affect the CTQ of thickness uniformity is also described. The selected critical-to-process attributes are the controlled temperatures along the transverse direction. A dramatic improvement in thickness uniformity was observed when the selected CTPs were controlled.

A Note on the Robustness of the X Chart to Non-Normality

  • Lee, Sung-Im
    • Communications for Statistical Applications and Methods
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    • 제19권5호
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    • pp.685-696
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    • 2012
  • These days the interest of quality leads to the necessity of control charts for monitoring the process in various fields of practical applications. The $\overline{X}$ chart is one of the most widely used tools for quality control that also performs well under the normality of quality characteristics. However, quality characteristics tend to have nonnormal properties in real applications. Numerous recent studies have tried to find and explore the performance of $\overline{X}$ chart due to non-normality; however previous studies numerically examined the effects of non-normality and did not provide any theoretical justification. Moreover, numerical studies are restricted to specific type of distributions such as Burr or gamma distribution that are known to be flexible but can hardly replace other general distributions. In this paper, we approximate the false alarm rate(FAR) of the $\overline{X}$ chart using the Edgeworth expansion up to 1/n-order with the fourth cumulant. This allows us to examine the theoretical effects of nonnormality, as measured by the skewness and kurtosis, on $\overline{X}$ chart. In addition, we investigate the effect of skewness and kurtosis on $\overline{X}$ chart in numerical studies. We use a skewed-normal distribution with a skew parameter to comprehensively investigate the effect of skewness.

동적 DCSBM을 모니터링하는 자기출발 절차 (Self-starting monitoring procedure for the dynamic degree corrected stochastic block model)

  • 이주원;이재헌
    • 응용통계연구
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    • 제34권1호
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    • pp.25-38
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    • 2021
  • 최근 동적 연결망의 비정상적 변화를 감시하기 위한 연결망 모니터링의 필요성이 높아지고 있다. 이 논문에서는 연결망의 구조적 변화를 감시하기 위한 동적 연결망의 모형으로 DCSBM(degree corrected stochastic block model)을 고려하였다. 관리도 절차를 사용하여 동적 연결망을 감시하려면 제1국면을 통해 초기 연결망을 확보한 후 모형의 모수를 추정하는 단계를 거쳐야 한다. 그러나 연결망의 감시에서는 충분한 수의 초기 연결망을 확보하기 어려운 경우가 대부분이다. 이 논문에서는 동적 DCSBM을 감시하기 위한 자기출발 관리도 절차를 제안한다. 이 절차는 모형의 모수 추정을 위해 확보한 연결망의 수가 아주 적은 경우에 유용하게 사용할 수 있는 절차이다. 모의실험을 통해 절차의 성능을 평가한 결과, 제안된 절차는 초기 연결망의 수가 아주 적은 경우에도 좋은 관리상태의 성능을 나타내는 것을 알 수 있었다.

추정된 모수를 사용한 CCC-r 관리도에서 관리상태의 성능 (The in-control performance of the CCC-r chart with estimated parameters)

  • 김재연;김민지;이재헌
    • 응용통계연구
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    • 제31권4호
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    • pp.485-495
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    • 2018
  • CCC-r 관리도는 고품질공정에서 공정불량률을 관리하는 경우 매우 효율적이라고 알려져 있다. 이 관리도를 사용할 때 관리상태의 공정모수는 일반적으로 알려져 있지 않기 때문에 제1국면의 표본을 추출하여 이를 추정해야 한다. 제2국면에서 관리도의 성능은 제1국면에서 추정한 모수와 관리한계에 영향을 받기 때문에, 추정 오차의 영향을 살펴보는 것은 중요하다. 이 논문에서는 일반적으로 많이 사용하는 평균런길이의 평균(average of average run length) 이외에 평균런길이의 표준편차(standard deviation of average run length)를 사용하여 CCC-r 관리도의 관리상태의 성능을 평가하였다. 그 결과 CCC-r 관리도에서 안정적인 관리상태의 성능을 유지하기 위해서는 이전에 권장하던 제1국면의 표본 크기보다 훨씬 더 큰 표본이 필요하다는 사실을 알 수 있었다.

임상 의료장비 인터페이스를 이용한 검사실 전산화 구현 : I. ABGA(Arterial Blood Gas Analyser)를 중심으로 (Computerizing Clinical Laboratory with Clinical Devices Interface : I. With a focus on ABGA(Arterial Blood Gas Analyzer))

  • 김선칠;권덕문
    • 대한디지털의료영상학회논문지
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    • 제8권1호
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    • pp.21-26
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    • 2006
  • Hospitals these days are trying to introduce the a practice has recently been generalized in the test or diagnosis process, where test results and images from different test labs are interlinked together. This process is identical to that of physical aspect in EMR process, which computerizes the paper results within the hospital. One of the prerequisites for the process of computerizing test results is the interface between clinical test devices in the test labs. However, due to the variety of prescription inputs, disparity of test result papers, complexity of job in test labs and diversify of interfaces among the different devices, interconnection with the hospital information system is a complicated job. A universal control of clinical test devices which have independent communication protocols has become possible by connecting them with an interface workstation. As for the patients, waiting time for test has been reduced, and, thanks to the synchronized result retrieval system, it has become possible to check the test results on the very day of the test. As a result, the length of hospitalization has been reduced, too. In terms of workflow, as the transfer of charts and transfer of result papers are separated, the embarrassing job of collecting result papers has disappeared. As patients' test appointment and the results processing can be made on-line, extra work for doctors have disappeared. And, thanks to the computerization of test results information management, the job of statistical processing has become convenient.

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데이터 구조에 강건한 K 관리도의 관리 모수 결정 (Robust determination of control parameters in K chart with respect to data structures)

  • 박잉근;이성임
    • Journal of the Korean Data and Information Science Society
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    • 제26권6호
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    • pp.1353-1366
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    • 2015
  • 공정의 안정성을 평가하기 위해 사용되는 Shewhart 관리도 기법은 최근 다양한 분야에서 널리 응용되고 있지만, 품질 특성치에 대한 엄격한 확률분포를 가정한다. 하지만 현업에서 수집되고 있는 데이터의 확률분포는 알려진 경우가 많지 않으며, 다변량 데이터로 확장될수록 확률분포를 결정하는데 더 큰 어려움이 따른다. 이러한 문제점을 해결하기 위해 다양한 비모수 관리도 기법이 연구되었는데, 최근 연구되고 있는 비모수 관리도 기법 중 하나인 RBF (Radial Basis Function) 커널 기반의 SVDD (Support Vector Data Description) 관리도는 관리상태 하의 데이터 영역에 대한 경계를 결정함으로써 공정의 이상상태를 탐지하는 기법으로 K 관리도로 불리우며, 다양한 분야에서 적용되고 있다. 그런데 K 관리도를 적용하기 위해서는 관리도의 성능을 결정짓는 커널모수 등의 선택이 중요하며, 관리도를 작성하기 전에 미리 결정되어야 한다. 이를 위해 기존의 연구들은 격자 탐색법 등을 활용하여 모수를 결정하고 있지만, 선택 가능한 범위에 대한 반복적인 계산으로 최적값을 선택하고 있어 계산 비용이 커지고 또 시간 등의 문제로 실제 문제에 적용하기 어려운 점이 있다. 따라서 본 연구에서는 데이터의 구조에 따라 모의실험을 통해 선택 가능한 영역에서의 효율성을 비교 검토하고, 이를 바탕으로 쉽게 적용할 수 있는 새로운 모수 선택 방법을 제안하고자 한다. 이를 통해 데이터 구조에 대해 강건함을 보이는 모수의 선택과 K 관리도의 구성을 논의하고 실제 자료에 적용해 보았다.