• Title/Summary/Keyword: Procedure Quality

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An Optimization Procedure for Robust Design (로버스트 설계에 대한 최적화 방안)

  • 권용만;홍연웅
    • Journal of Korean Society for Quality Management
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    • v.26 no.4
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    • pp.88-100
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    • 1998
  • Robust design in industry is an a, pp.oach to reducing performance variation of quality characteristic value in products and processes. Taguchi has used the signal-to-noise raio(SN) to achieve the a, pp.opriate set of operating conditions where variablity around target is low in the Taguchi parameter design. Taguchi has dealt with having constraints on both the mean and variability of a characteristic (the dual response problem) by combining information on both mean and variability into an SN. Many Statisticians criticize the Taguchi techniques of analysis, particularly those based on the SN. In this paper we propose a substantially simpler optimization procedure for robust design to solve the dual response problems without resorting to SN. Two examples illustrate this procedure in the two different experimental design(product array, combined array) a, pp.oaches.

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Design of an Economic Double Sampling System (검사비용절감(檢査費用節減)을 위한 2회(回) 샘플링검사(檢査)의 설계(設計))

  • Bae, Do-Seon;Kim, Seong-In;Jeon, Gyeong-Pyo
    • Journal of Korean Institute of Industrial Engineers
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    • v.5 no.1
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    • pp.7-17
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    • 1979
  • A procedure for constructing a double sampling plan with zero acceptance number for the first sample whose combined sample size does nat exceed that of the given single or double sampling plan is studied. Using this procedure a double sampling system is proposed that can be used in place of MIL-STD-105D system when the quality history is good, and its composite quality characteristics are tabulated and compared with those of MIL-STD-105D system. The study reveals that composite ASN's of the proposed double sampling system are considerably smaller than those of corresponding MIL-STD-105D system with no appreciable changes in other composite quality characteristics. The procedure is also applied to K SA 3102 plans with similar results. A cost model that can be used in comparing a given single sampling plan with the proposed double sampling plan is also developed.

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Two-Dimensional Assessment for Measurement System Analysis (측정시스템 분석을 위한 2차원 척도 평가)

  • Seo, Sun-Keun
    • Journal of Korean Society for Quality Management
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    • v.42 no.4
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    • pp.607-616
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    • 2014
  • Purpose: This paper reviews popular measurement system indices and proposes a procedure for assessing a measurement system using two parameters with intraclass correlation and a factor for process capability. Methods: Gage Repeatability and Reproducibility(GR&R), precision-to-tolerance ratio(PTR), number of distinct categories, producer's and consumer's risks are employed to assess the measurement capabilities and discuss the relationships between measurement system metrics. Results: Two-dimensional plot by two parameters is presented to assess adequacy of the measurement system and process capability. A numerical example and previously studied case study are provided for illustration. Conclusion: The procedure proposed in this paper using two-dimension parameters provides a valuable procedure and helpful guidelines to quality and production managers in assessing the capabilities of a measurement system and choosing the needed actions to be the most benefit.

Determination of Optimal Process Mean and Screening specification Limits for a Production Process (생산공정의 최적공정평균 및 검사기준값의 결정기법 연구)

  • Lee, Min-Koo;Choi, Yong-Sun
    • Journal of Korean Society for Quality Management
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    • v.28 no.2
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    • pp.1-16
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    • 2000
  • This paper considers the problem of determining the optimal process mean and screening specification limits of a surrogate variable associated with product quality under two-stage screening procedure. In two-stage screening, the surrogate variable is inspected first to decide whether an item should be accepted, rejected or additional observations should be taken. If additional observations are required, the performance variable of interest is then observed to classify the undecided items. Assuming that the performance variable and the surrogate variable are jointly normally distributed, the optimal process mean and the screening limits are obtained by maximizing the expected profit which includes selling price, production, reprocessing, inspection and penalty costs. A numerical example is presented and numerical studies are performed to compare the proposed two-stage screening procedure with single-stage screening procedures.

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A Study on a Procedure to Determine the Economic Incoming Quantity of Materials in Consideration of the Process Fraction Defectives (공정불량률(工程不良率)을 고려(考慮)한 자재납입량(資材納入量)의 결정(決定))

  • Lee, Hoe-Sik;Hwang, Ui-Cheol
    • Journal of Korean Society for Quality Management
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    • v.18 no.1
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    • pp.1-8
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    • 1990
  • In this paper we present a procedure to determine the quantity of incoming materials when the nonconforming materials appear in the production process. We determined the total loss of materials $D_2$ due to fraction defectives in process and added this $D_2$ to the quantity of incoming materials $Q_0$ considered ingoing-outgoing quality level. The quantity of materials $Q_1$ as a result of this procedure should be an economic purchasing quantity and is a rectifying quantity of the EOQ determined in classical inventory model.

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A Process Monitoring Procedure Using a Correlated Variable (상관변수를 이용한 공정 감시 절차)

  • 권혁무;이민구;김상부;홍성훈
    • Journal of Korean Society for Quality Management
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    • v.27 no.1
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    • pp.35-45
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    • 1999
  • A process monitoring procedure using a correlated variable is presented when a lower specification limit is given on the performance variable. Every item is inspected with a variable correlated with the performance variable. When an item is rejected in the screening inspection, the process is checked for change using the mean and variance of measurements of the correlated variable for n preceding items including the rejected one. The performance variable is assumed to be normally distributed. A linear relationship between the performance and surrogate variables is assumed with normally distributed error term. The monitoring procedure is designed so that the prespecified outgoing quality can be attained.

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Development of a Data Acquisition System for the Testing and Verification of Electrical Power Quality Meters

  • Simic, Milan;Denic, Dragan;Zivanovic, Dragan;Taskovski, Dimitar;Dimcev, Vladimir
    • Journal of Power Electronics
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    • v.12 no.5
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    • pp.813-820
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    • 2012
  • This paper presents the development of a software supported acquisition system for metrological verification and testing of the equipment for monitoring and analysis of the basic electrical power quality parameters. The described procedure consists of two functionally connected segments. The first segment involves generation of the reference three-phase voltage signals, including the possibility of simulation of the various power quality disturbances, typical for electrical power distribution networks. The second part of this procedure includes the real-time recording of power quality disturbances in three-phase distribution networks. The procedure is functionally supported by the virtual instrumentation concept, including a software application developed in LabVIEW environment and data acquisition boards NI 6713 and NI 9215A. The software support of this system performs graphical presentation of the previously generated and recorded signal waveforms. A number of the control functions and buttons, implemented on the virtual instrument front panels, are provided to adjust the basic signal acquisition, generation and recording parameters.

Development of Asbestos Quality Control Sample for Proficiency Analytical Testing 1 - Development of Manufacturing Apparatus and Sample Preparing Procedure for Asbestos Quality Control Sample - (석면분석 정도관리용 표준시료 개발연구 I - 석면분석 정도관리용 표준시료 제조장치 개발 및 시료제조 방법 확립 -)

  • Yi, Gwang Yong;Lee, Jong- Han;Jung, Sijeong;Park, Doo Yong
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.19 no.2
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    • pp.81-87
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    • 2009
  • Final purpose of this study was designed to develop the quality control(QC) sample for proficiency analytical testing of asbestos. This study consisted of two parts; first, development of manufacturing apparatus and sample preparing procedure for asbestos quality control(QC) sample: second, validation of the QC samples made by our developed method as asbestos proficiency analytical testing sample. The main results of the first part research are as followed We developed the apparatus for manufacturing the asbestos QC sample, consisted of filter hold, filter holder manifolder, vacuum system, and vacuum pump. The most proper filter of making the QC samples was a cellulose ester membrane filter with 25 mm diameter, pore size 0.8 um. And we presented the optimal procedure for preparing the asbestos QC sample by using the developed apparatus. We will verify the manufactured asbestos QC samples by this method, and present the validation results to confirm the reliability as a asbestos QC sample in next paper.

Design of the Modified Bounded Adjustment Scheme with Run Rules (런규칙을 사용한 개량된 경계선 수정계획의 설계)

  • 박창순;정윤준
    • Journal of Korean Society for Quality Management
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    • v.32 no.1
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    • pp.144-154
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    • 2004
  • The bounded adjustment is known to be more efficient than repeated adjustment when the cost is incurred for engineering process control. The procedure of the bounded adjustment is to adjust the process when the one-step predicted deviation exceeds the adjustment limit by the amount of the prediction. In this paper, two run rules are proposed and studied In order to improve the efficiency of the traditional bounded adjustment procedure. The efficiency is studied in terms of the standardized cost through Monte Carlo simulation when the procedure is operated with and without the run rules. The adjustment procedure operated with run rules turns out to be more robust for changes in the process and cost parameters.

Bayesian Procedure for the Multiple Test of Fraction Nonconforming (부적합률의 다중검정을 위한 베이지안절차)

  • Kim, Kyung-Sook;Kim, Hee-Jeong;Na, Myung-Hwan;Son, Young-Sook
    • Journal of Korean Society for Quality Management
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    • v.34 no.1
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    • pp.73-77
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    • 2006
  • In this paper, the Bayesian procedure for the multiple test of fraction nonconforming, p, is proposed. It is the procedure for checking whether the process is out of control, in control, or under the permissible level for p. The procedure is as follows: first, setting up three types of models, $M_1:p=p_0,\;M_2:pp_0$, second, computing the posterior probability of each model. and then choosing the model with the largest posterior probability as a model most fitted for the observed sample among three competitive models. Finally, the simulation study is performed to examine the proposed method.