• Title/Summary/Keyword: Printing Type

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Efficiency Improvement in Screen Printed Crystalline Silicon Solar Cell with Cu Plating

  • Jeong, Myeong-Sang;Gang, Min-Gu;Song, Hui-Eun;Jang, Hyo-Sik
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.08a
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    • pp.313.1-313.1
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    • 2013
  • 현재 결정질 실리콘 태양전지의 전 후면 전극의 형성은 스크린 프린팅 방법이 주를 이루고 있다. 스크린 프린팅 방법은 쉽고 빠르게 인쇄가 가능한 반면 단가가 높고 금속 페이스트에 첨가된 여러 혼합물에 의해서 전극과 기판 사이의 저항이 크다는 단점이 있다. 본 논문에서는 스크린 프린팅 방법으로 태양전지의 seed layer를 인쇄하고, Cu도금을 진행함으로써 태양전지의 전기적 특성을 비교하였다. 주요 전극 형성을 Cu 도금을 사용함으로써 전극과 기판사이의 저항을 감소시키고 값비싼 Ag페이스트를 값싼 Cu로 대체함으로써 가격을 낮출 수 있는 장점이 있다. 실험에 사용된 Si 웨이퍼 특성은 $156{\times}156$ mm2, 200 ${\mu}m$, 0.5-3.0 ${\Omega}{\cdot}cm$ and p-type 웨이퍼를 사용하였다. 웨이퍼는 표면조직화, p-n접합 형성, 반사방지막 코팅을 하였으며 스크린 프린팅 방법을 이용해 전 후면 전극을 인쇄하고 열처리 과정을 통해 전극을 형성하였다. 이 후 전면에 Cu도금을 실행하여 태양전지를 완성하였다. 완성된 태양전지는 솔라 시뮬레이터 및 TLM패턴을 이용하여 전기적 특성을 분석하였으며, SEM과 linescan, 광학현미경 등을 이용하여 전극을 분석하였다.

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Utilization of PTE and LDPE Plastic Waste and Building Material Waste as Bricks

  • Intan, Syarifah Keumala;Santosa, Sandra
    • Korean Journal of Materials Research
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    • v.29 no.10
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    • pp.603-608
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    • 2019
  • Plastic waste is becoming a problem in various countries because of the difficulty of natural decomposition. One type is PET plastic(Polyethylene Terephthalate), which is often used as a bottle for soft drink packaging, and LDPE(Low Density Polyethylene), which is also widely used as a food or beverage packaging material. The use of these two types of plastic continuously, without good recycling, will have a negative impact on the environment. Building material waste is also becoming a serious environmental problem. This study aims to provide a solution to the problem of the above plastic waste and building material waste by making them into a mixture to be used as bricks. Research is carried out by mixing both materials, namely plastic heated at a temperature of $180-220^{\circ}C$ and building material waste that had been crushed and sized to 30-40 mesh with homogeneous stirring. The ratios of PET and LDPE plastic to building material waste are 9 : 1, 8 : 2, 7 : 3, 6 : 4 and 5 : 5. After heating and printing, density, water absorption and compressive strength tests are carried out. Addition of PET and LDPE plastic can increase compressive strength, and reduce water absorption, porosity and density. A maximum compressive strength of 10.5 MPa is obtained at the ratio of 6 : 4.

Precision Analysis of Workpieces made with Dental 3D Printing Technology (치과용 3D 프린팅 기술로 제작된 가공물의 정밀성 분석)

  • Choi, Sung-min
    • Journal of Technologic Dentistry
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    • v.40 no.4
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    • pp.231-237
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    • 2018
  • Purpose: The development of the dental technology industry has digitized the dental process. Definition of Digitalization of Dental Implantation Digitalization is the process of model making and prosthodontic processing using 3D CAD and CAM. Currently, it is becoming popular due to the spread of various devices. However, precision evaluation at this stage is an important factor in precision-based dental procedures. Therefore, in this study, we want to analyze the precision of the processed body made with digital dental machine. Methods: The accuracy of digital dental pore devices was evaluated. Specimens were fabricated with 5 types of 3D printers. The external shape was measured with the prepared specimen. The surface roughness was measured. Results: As a result, precision was excellent in order of EP2 specimen, EP1 specimen, and EA2 specimen. The precision of EP3 specimen and EA1 specimen is not excellent. And the precision of the specimen processed with polymer 3D printer is excellent. The accuracy of LCPS type polymer 3D printers is considered to be excellent. Conclusion : 1. Observation of the shape The 3D printer for LCPS system and the 3D printer for SLM $40{\mu}m$ system were found to be precisely processed. 2. Surface roughness results The LCPS system polymer 3D printer has been shown to have a precise surface.

Comparative evaluation of the fitness of anterior and posterior interim crowns fabricated by additive manufacturing (적층가공 방식으로 제작한 전치와 구치 임시보철물의 적합도 비교)

  • Park, Young-Dae;Kang, Wol
    • Journal of Technologic Dentistry
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    • v.43 no.4
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    • pp.153-159
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    • 2021
  • Purpose: The purpose of this study was to assess the fitness of anterior and posterior interim crowns fabricated by three different additive manufacturing technologies. Methods: The working model was digitized, and single crowns (maxillary right central incisor and maxillary right first molar) were designed using computer-aided design software (DentalCad 2.2; exocad). On each abutment, interim crowns (n=60) were fabricated using three types of additive manufacturing technologies. Then, the abutment appearance and internal scan data of the interim crown was obtained using an intraoral scanner. The fitness of the interim crowns were evaluated by using the superimposition of the three-dimensional scan data (Geomagic Control X; 3D Systems). The one-way analysis of variance and Tukey posterior test were used to compare the results among groups (α=0.05). Results: A significant difference was found in the fitness of the interim crowns according to the type of additive manufacturing technology (p<0.05). The posterior interim crown showed smaller root mean square value than the anterior interim crown. Conclusion: Since the fitness of the posterior interim crown produced by three types of additive manufacturing technology were all within clinically acceptable range (<120 ㎛), it can be sufficiently used for the fabrication of interim crowns.

A Study on Tensile Strength of the 3D Printing Product According to the Nitrogen Concentration of Chamber Inside (챔버 내부의 질소 농도에 따른 3D프린팅 출력물의 인장 강도에 관한 연구)

  • Lee, Song Yeon;Huh, Yong Jeong
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.1
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    • pp.103-107
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    • 2022
  • Scaffolds are the structures that safely protect sensors in various parts of the body. Because of scaffolds must protect sensors from load, the tensile strength of the scaffolds must be higher than 750 kgf/cm2. Currently, the tensile strength of scaffolds made with the 3d printer is 714 kgf/cm2. We confirm that the tensile strength of the scaffolds increase using air with high nitrogen concentration. In this study, we conducted experiments to find nitrogen concentrations in which the tensile strength of the specimen is higher than 750 kgf/cm2. The nitrogen control device and the nitrogen concentration sensor were installed in the chamber type 3d printer. The nitrogen concentration inside the 3d printer was changed by 5 % from 80 % to 100 %. Specimens of ASTM D 638 standard were produced under changed nitrogen concentration. We measured the tensile strength of specimens. We compared the tensile strength of specimens produced under each nitrogen concentration. We confirmed that when air with nitrogen concentration of 90 % was used, the tensile strength of scaffolds were 762 kgf/cm2.

Production and investigation of 3D printer ABS filaments filled with some rare-earth elements for gamma-ray shielding

  • Batuhan Gultekin;Fatih Bulut;Hatice Yildiz;Hakan Us;Hasan Ogul
    • Nuclear Engineering and Technology
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    • v.55 no.12
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    • pp.4664-4670
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    • 2023
  • Radiation is the main safety issue for almost all nuclear applications, which must be controlled to protect living organisms and the surrounding materials. In this context, radiation shielding materials have been investigated and used in nuclear technologies. The choice of materials depends on the radiation usage area, type, and energy. Polymer materials are preferred in radiation shielding applications due to their superior characteristics such as chemical inertness, resistivity, low weight, flexibility, strength, and low cost. In the presented work, ABS polymer material, which is possibly the most commonly used material in 3D printers, is mixed with Gd2O3 and Er2O3 nanoparticles. ABS filaments containing these rare-earth elements are then produced using a filament extruder. These produced filaments are used in a 3D printer to create shielding samples. Following the production of shielding samples, SEM, EDS, and gamma-ray shielding analyses (including experiments, WinXCOM, GEANT4, and FLUKA) are performed. The results show that 3D printing technology offers significant enhancements in creating homogeneous and well-structured materials that can be effectively used in gamma-ray shielding applications.

VIBRATION ANALYSIS OF PCB MANUFACTURING SYSTEM USING MASKLESS EXPOSURE METHOD (Maskless 방식을 이용한 PCB 생산시스템의 진동 해석)

  • Jang, Won-Hyuk;Lee, Jae-Mun;Cho, Myeong-Woo;Kim, Joung-Su;Lee, Chul-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.421-426
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    • 2009
  • This paper presents vibration analysis of maskless exposure module in Printed Circuit Board (PCB) manufacturing system. In order to complete exposure process in PCB, masking type module has been widely used in electronics industries. However, masking process confronts some limitations of application due to higher production cost for masking as well as lower printing resolution. Therefore, maskless exposure module is started to be in the spotlight for flexible production system to meet the needs of fabrication in variable patterns at low cost. Since maskless exposure process adopts direct patterning to PCB, vibration problems become more critical compared to conventional masking type process. Moreover, movements of exposure engine as well as stage generate vibration sources in the system. Thus, it is imperative to analyze the vibration characteristics for the maskless exposure module to improve the quality and accuracy of PCB. In this study, vibration analysis using the Finite Element Analysis is conducted to identify the critical structural parts deteriorating vibration performance. Also, Experimental investigations are conducted by single/dual encoder measurement process under the operating module speed. Measurement points of vibration are selected by three places, which are base of stage, exposure engine and top of stage, to check the effect of vibration from the exposure engine. Comparisons between analysis results and experimental measurement are conducted to confirm the accuracy of analysis results including the developed FE model. Finally, this studies show feasibility of optimal design using the developed FE analysis model.

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Observation of Castability of Dental DLP 3D Printer Materials (치과용 DLP 3D Printer 가공체의 주조성 관찰)

  • Song, Joon-boo;Park, Yu-jin;Choi, Sung-min
    • Journal of Technologic Dentistry
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    • v.41 no.4
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    • pp.255-262
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    • 2019
  • Purpose: Recently, the production technology of dental prosthesis using 3D Printer workpeices has been developed. However, the lack of information on the work processes and casting techniques of materials for 3D printing casting is expected to require research. Therefore, in this study, we intend to cast a Dental DLP 3D Printer workpiece, which is being commercialized, to identify its appearance and internal clearance, and to observe its castability. Methods: Castability of the 3D Printer workpiece was evaluated. The specimen is prepared in a cylindrical shape and in a 1 mm thick coping shape. The control specimen is made of wax and the experimental specimen is made of resin using two types of 3D printers. After casting, the appearance of the casting body was observed and the internal clearance of the coping was measured. Results: RP1 and RP2, cylindrical specimens, were partially cast or fin. When coping-type specimens were measured before casting, the internal clearance of PE2 was more accurate than that of PC and PE1. When coping-type specimens were measured after casting, CE1 was the most accurate in occlusal clearance and CE2n was the most accurate in axial clearance. Conclusion: 1. Exterior observations of the casting body indicated casting defects and fins. 2. Internal clearance observations show that the occlusal clearance of the castings is larger after casting, and the axial clearance of the castings is smaller after casting. 3. It is judged that the RP2 specimen is more likely to be applied for casting than the RP1 specimen.

Development of Digital 3D Real Object Duplication System and Process Technology (디지털 3차원 실물복제기 시스템 및 공정기술 개발)

  • Kim D.S.;An Y.J.;Lee W.H.;Choi B.O.;Chang M.H.;Baek Y.J.;Choi K.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.732-737
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    • 2005
  • Distal 3D Real Object Duplication System(RODS) consists of 3D Scanner and Solid Freeform Fabrication System(SFFS). It is a device to make three-dimensional objects directly from the drawing or the scanning data. In this research, we developed an office type SFFS based on Three Dimensional Printing Process and a industrial SFFS using Dual Laser. An office type SFFS applied sliding mode control with sliding perturbation observer(SMCSPO) algorithm for control of this system. And we measured process variables about droplet diameter measurement and powder bed formation etc. through experiments. Also, in order to develop more elaborate and speedy system for large objects than existing SLS process, this study applies a new Selective Multi-Laser Sintering(SMLS) process and 3-axis dynamic Focusing Scanner for scanning large area instead of the existing $f\theta$ lens. In this process, the temperature has a great influence on sintering of the polymer. Also the laser parameters are considered like that laser beam power, scan speed, scan spacing. Now, this study is in progress to eveluate the effect of experimental parameters on the sintering process.

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Implementation of High Performance Micro Electrode Pattern Using High Viscosity Conductive Ink Patterning Technique (고점도 전도성 잉크 패터닝 기술을 이용한 고성능 미세전극 패턴 구현)

  • Ko, Jeong Beom;Kim, Hyung Chan;Dang, Hyun Woo;Yang, Young Jin;Choi, Kyung Hyun;Doh, Yang Hoi
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.83-90
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    • 2014
  • EHD (electro-hydro-dynamics) patterning was performed under atmospheric pressure at room temperature in a single step. The drop diameter smaller than nozzle diameter and applied high viscosity conductive ink in EHD patterning method provide a clear advantage over the piezo and thermal inkjet printing techniques. The micro electrode pattern was printed by continuous EHD patterning method using 3-type control parameters (input voltage, patterning speed, nozzle pressure). High viscosity (1000cps) conductive ink with 75wt% of silver nanoparticles was used. EHD cone type nozzle having an internal diameter of $50{\mu}m$ was used for experimentation. EHD jetting mode by input voltage and applied 1st order linear regression in stable jet mode was analyzed. The stable jet was achieved at the amplitude of 1.4~1.8 kV. $10{\mu}m$ micro electrode pattern was created at optimized parameters (input voltage 1.6kV, patterning speed 25mm/sec and nozzle pressure -2.3kPa).