• Title/Summary/Keyword: Pressure-Based Finite Element Method

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Development of FEA-based Metal Sphere Signal Map for Nuclear Power Plant Structure (유한요소해석 기반 원전 기계구조물 충격-질량지표 개발)

  • Moon, Seongin;Kang, To;Han, Soonwoo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.14 no.1
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    • pp.38-47
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    • 2018
  • For safe operation of nuclear power plants, a loose-part monitoring system (LPMS) is used to detect and locate loose-parts within the reactor coolant system, and to estimate their mass and damage potential. There are several methods to estimate mass, such as the center frequency method based on the Hertz's impact theory, a frequency ratio method and so on, but it is known that these methods cannot provide accurate information on impact response for identifying the impact source. Thanks to increasing computing power, finite element analysis (FEA) method recently become an available option to calculate reliably impact response behavior. In this paper, a finite element analysis model to simulate the propagation behavior of the bending wave, generated by a metal ball impact, is validated by performing a series of impact tests and the corresponding finite element analyses for flat plate and shell structures. Also, a FEA-based metal sphere signal map is developed, and then blind tests are performed to verify the map. This study provides an accurate simulation method for predicting the metal impact behavior and for building a metal sphere signal map, which can be used to estimate the mass of loose-parts on site in nuclear power plants.

Superplastic Forming /Diffusion Bonding Processes Design Using a Finite Element Method (유한요소법을 이용한 초소성 성형/확산접합 공정 설계)

  • 홍성석;이종수;김용환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.155-161
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    • 1995
  • Superplastic forming/diffusion bonding(SPF/DB) processes are analyzed using a rigid visco-plastic finite element method. The optimum pressure-time relationship for a target strain rate and thickness distributions were predicted using two-node line element based on membrane approximation for plane strain shapes. Material behavior during SPF/DB of the integral structures with complicated shapes are investigated. The tying condition is employed for the analysis inter-sheet contact problems. A movement of rib structure is successfully prodicted during the forming.

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Analysis of Thermal flow Field Uing Equal Order Linear Finite Element and Fractional Step Method (동차선형 유한요소와 Fractional Step방법을 이용한 열유동장의 해석)

  • ;;Yoo, Jung Yul
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.10
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    • pp.2667-2677
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    • 1995
  • A new numerical algorithm using equal order linear finite element and fractional step method has been developed which is capable of analyzing unsteady fluid flow and heat transfer problems. Streamline Upwind Petrov-Galerkin (SUPG) method is used for the weighted residual formulation of the Navier-Stokes equations. It is shown that fractional step method, in which pressure term is splitted from the momentum equation, reduces computer memory and computing time. In addition, since pressure equation is derived without any approximation procedure unlike in the previously developed SIMPLE algorithm based FEM codes, the present numerical algorithm gives more accurate results than them. The present algorithm has been applied preferentially to the well known bench mark problems associated with steady flow and heat transfer, and proves to be more efficient and accurate.

Analysis of Superplastic Forming Processes U sing Finite Element Method (유한요소법을 이용한 초소성 성형공정 해석)

  • 홍성석;김민호;김용환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1411-1421
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    • 1995
  • A rigid visco-plastic finite element method has been developed for modeling superplastic forming processes. The optimum pressure-time relationship for a target strain rate and thickness distributions was predicted using two-node line element based on membrane approximation for plane strain and axisymmetric condition. Analysis of superplastic forming was carried out using the developed program and the numerical results were compared to the values available in the literature for plane strain problems. For description of the contact between the dies and sheet, the direct projection method was applied to the complicated problem and the validity of the scheme was tested. Experiments for the various geometries such as hemisphere and cone were performed with the developed forming machine using the calculated optimum pressure-time curves. Comparison between analysis and experiments showed good agreement.

Plate Forging Process for Near-net Shaping of Mg-alloy Sheet (마그네슘합금 판재 정밀성형을 위한 판단조 공정 연구)

  • Song, Y.H.;Kim, S.J.;Lee, Y.S.;Yoon, E.Y.
    • Transactions of Materials Processing
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    • v.30 no.1
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    • pp.35-42
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    • 2021
  • Magnesium alloys are used in electronic devices such as laptops due to their lightweight features as well as vibration absorption and electromagnetic shielding properties. However, the precision of electronics is limited by the large number of small and precise ribs, the cost-effective manufacture of which requires appropriate technology. Plate forging is an efficient manufacturing process that can address these challenges. In this study, plate forging of magnesium alloys was investigated specifically for the fabrication of laptop cover. The plate forging process with back-pressure was used for near-net shape formation. Finite element analysis was used to select appropriate variables for back-pressure formation to generate ribs of various sizes and shapes without defects. The reliability of the analysis was verified to manufacture the prototype. The effect of back-pressure can be verified via fabrication of prototypes as well as structure and forming analysis based on finite element method. The process design factor of back-pressure increases formability without defects of under-filling and flow-through. Moreover, the tensile strength was maintained even after high temperature plate forging at 370 ℃, and the elongation was improved.

A Study on Seepage line of Dam body by Finite Element method and Experiment. (이론 및 실험에 의한 제체의 침윤선에 관한 연구)

  • 신문섭;안상진
    • Water for future
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    • v.14 no.2
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    • pp.53-62
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    • 1981
  • In the Hydraulic Structure, Such as dam body or levee of river that is constructed with soil, We analyzed a top line of free ground water table. This study is based on the logical reason that the pressure on the free surface is atmospheric and the seepage line is a stream line. In order to research for the unknown seepage line. We analyzed seepage water of steady flow through parous media by Finite Element method based on Galerkin Principle, and compared the comluted value with experimental value. The results show that the computed value was nearly equal to the experimental value. Finally, it noticed that finite Element method was more practical than Experimental Method for Seepage line analysis.

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Designing cyliner pressure transducer of 0-3.0MPA

  • Shangchun, Fan;Guangyu, Liu;Lee, Man-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.422-425
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    • 1996
  • The frequency-pressure relationship of the cylinder, within 0-3.0Mpa, is studied by making use of the finite element method (FEM). Based on numerical calculations of FEM and the actual working conditions of the cylinder pressure transducer, this paper presents the optimizing results of the length, the radius and the thickness of the cylinder. Moreover, this paper gives some more important points on designing the whole structure of the cylinder and on reality of the transducer system. The obtained results are of important theoretical bases for developing the cylinder pressure transducer of 0-3.0Mpa.

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Prediction of Tool Wear in Shearing Process by the Finite Element Method (유한요소법에 의한 전단가공 금형의 마멸예측)

  • Ko, Dae-Cheol;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.174-181
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    • 1999
  • In this paper the technique to predict tool wear theoretically in shearing process is suggested. The tool wear in the process affects the tolerances of final pans, metal flows and costs of processes. In order to predict the tool wear the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained from finite element simulation, such as nodal velocities and nodal forces, are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the wear rates on these points are accumulated during the process. It is assumed that the wear depth on the tool surface is linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is also discussed.

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A Study on the Nonlinear Structural Behavior of a High-Pressure Filament Wound Composite Vessel (소형 복합재료 고압력 용기에 대한 비선형적 구조거동에 관한 연구)

  • 황경정;박지상;정재한;김태욱
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.10-14
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    • 2002
  • Structural behavior of high-pressure composite vessels of TYPE 3 (full-wrapped over a seamless aluminum liner) was studied through numerical simulations based on 3D nonlinear finite element method. Under high-pressure loading, a TYPE 3 composite vessel shows material nonlinearity due to elastic-plastic deformation of aluminum liner, and mismatch of deformation at the junction of cylinder and dome causes geometrical nonlinearity. Finite element modeling and analysis technique considering this nonlinearity was presented, and a pressure vessel of 6.8L of internal volume was analyzed. Design specification to satisfy requirements was determined based on analysis results.

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Optimal Design of MR Damper : Analytical Method and Finite Element Method (MR 댐퍼의 최적설계 : 이론적 방법 및 유한요소 방법)

  • Ha, Sung-Hoon;Seong, Min-Sang;Heung, Quoc-Nguyen;Choi, Seung-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.04a
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    • pp.581-586
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    • 2009
  • This paper presents an optimal design of magnetorheological(MR) damper based on analytical methodology and finite element analysis. The proposed MR damper consists of MR valve and gas chamber. The MR valve is constrained in a specific volume and the optimization problem identifies geometric dimensions of the valve structure that maximize the pressure drop of the MR valve or damping force of the MR damper. In this work, the single-coil annular MR valve structure is considered. After describing the schematic configuration and operating principle of MR valve and damper, a quasi-static model is derived based on Bingham model of MR fluid. The magnetic circuit of the valve and damper is then analyzed by applying the Kirchoff’s law and magnetic flux conservation rule. Based on the quasi-static modeling and the magnetic circuit analysis, the optimization problem of the MR valve and damper is built. The optimal solution of the optimization problem of the MR valve structure constrained in a specific volume is then obtained and compared with the solution obtained from finite element method.

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