• Title/Summary/Keyword: Pressure safety valve

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Structural Safety Evaluation of a 3-way Damper Valve for Scrubber-linked Exhaust Gas Control (스크러버 연계 배기가스 배출제어용 3방향 댐퍼밸브의 구조 안전성 평가)

  • Kim, Young-Hun
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.6_2
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    • pp.1007-1014
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    • 2020
  • IMO(International Maritime Organization) continues to strengthen environmental regulations on exhaust gases such as CO2, NOx, SOx. As for sulfur oxides, from 1 January 2020, all ships on international voyages must use fuel with a sulfur content of 0.5% or less. Or, it is obligatory to use an exhaust gas treatment device that has the same effect. Shipping companies are using low-sulfur oil, replacing them with LNG fuel, or installing scrubbers that suppress sulfur oxide emissions. In the case of ships using bunker C oil, the load on the engine is lower when entering and departing, so the exhaust gas pressure is lowered and the scrubber cannot be properly utilized. Therefore, diesel oil with low sulfur content is used when entering and leaving the coast. When diesel oil is used, exhaust gas is directly discharged through the control system and piping system, and when bunker C oil is used, sulfur oxides are reduced by scrubbers through other control systems and piping systems to discharge exhaust gas. Accordingly, a company has developed a system called a three-way damper valve that can control exhaust gas emissions while integrating these two control systems and piping systems into one. In this study, the control characteristics of the integrated exhaust gas control system and structural safety against external loads in a high-temperature exhaust gas environment were reviewed.

Transient simulation and experiment validation on the opening and closing process of a ball valve

  • Han, Yong;Zhou, Ling;Bai, Ling;Xue, Peng;Lv, Wanning;Shi, Weidong;Huang, Gaoyang
    • Nuclear Engineering and Technology
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    • v.54 no.5
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    • pp.1674-1685
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    • 2022
  • The ball valve is an important device in the pipeline transportation system of nuclear power plants. Its operational stability and safety directly affect the normal working of nuclear power plants. In this study, the transient numerical simulation of the opening and closing process of a ball valve was conducted on the basis of the flow interruption capability experiment of the ball valve by using the moving mesh method and inlet and outlet variable boundary conditions. The flow rate and pressure difference with time of the opening and closing process of the ball valve were studied. The internal flow characteristics of the ball valve under different relative openings were analyzed in conjunction with the typical back-step flow structure. Results show that the transient numerical results agree well with the experimental results. The internal flow characteristics of the ball valve are similar at the same opening during opening and closing process. At small opening, the spool and outlet channels easily form a back-step flow structure. The disappearance and generation of backflow vortices during opening and closing occur at 85% opening and 75% opening, respectively. With the decrease in opening degree, the difference in vortex core area in the flow channel of the ball valve spool in the opening and closing process gradually appears. The research results provide some reference value for the design and optimization of ball valves.

Analysis of Forming Pressure and Burst Pressure of Rupture Disc (Rupture Disc의 성형압력 및 파열압력 해석)

  • Kang, Young-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.109-114
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    • 2001
  • Forming pressure of the rupture disc has been analyzed theoretically and verified by experiments. Final shape of the rupture disc after forming process is assumed to be hemi-ellipsoid for small height of the rupture disc. The predicted forming pressures are in good agreement with those by experiment. A new simple model has been proposed to predict the burst pressure of the rupture disc. Experimental results show that the proposed model of burst pressure describes the bursting characteristics of the rupture disc very well.

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A Study on the Safety Improvement of Carbon Black Manufacturing Process (카본블랙 제조공정의 안전성 향상에 관한 연구)

  • Joo, Jong-Yul;Jeong Phil-Hoon;Sung-Eun, Lee
    • Journal of the Korea Safety Management & Science
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    • v.25 no.4
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    • pp.153-161
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    • 2023
  • Carbon black is a material in the form of fine black powder obtained by incomplete combustion or pyrolysis of hydrocarbons, and is composed of 90-99% carbon, and the rest is composed of hydrogen and oxygen. In the event of an emergency during the manufacture of carbon black, the generated tail gas should be safely discharged through an emergency line to prevent fire, explosion, and environmental pollution accidents caused by the tail gas. If the pressure continues to rise, the pressure control valve shall operate and the rupture plate shall be ruptured sequentially and the tail gas shall be discharged to the vent stack through the emergency line. As an emergency emission system, even if some untreated substances in the tail gas are released into the atmosphere, they are lighter than air, so it is safe to discharge them to a safe place through the Vent Stack. If the gas pressure is rising or worse, it is discharged from the Vent Stackine, and discharging fuel.

Design of Excess Flow Device for Automotive Cylinder Valve Based on Finite Element Analysis (유한요소 해석을 이용한 자동차 압력 용기 밸브용 과류 방지 장치의 설계)

  • Lee, Hyo-Ryeol;Kwon, Dae-Hwan;Shin, Jin-Oh
    • Journal of the Korean Institute of Gas
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    • v.25 no.5
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    • pp.19-29
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    • 2021
  • Due to the climate changing, the world's countries are tightening regulations on CO2 and air pollutants emission to solve them. In addition, eco friendly vehicles is increasing to replace automobiles in internal combustion engine. Recently, the government is supporting the expansion of hydrogen refueling infrastructure and localization of core equipment in refueling facilities according to the hydrogen economy road map. In this study, design of the Excess flow limiting device in FCEV cylinder valve using by finite element analysis and performed performance tests on prototype. Major test results as hydrostatic strength, continued operation, operation, pressure impulse, leakage showed that the excess flow limiting device meets the performance requirements according to ISO 12619-2 and ISO 12619-11.

A Study on Development of Shutoff Operating System of Ultra-High Pressure Positive Displacement Pump (초고압 용적형 펌프의 체절운전시스템 개발에 관한 연구)

  • Min, Se-Hong;Kim, Ho-Chul;Sung, Gi-Chan
    • Fire Science and Engineering
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    • v.30 no.2
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    • pp.106-113
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    • 2016
  • Ultra-high pressure positive displacement pump can discharge high pressure water with mass volume, which depends on periodic changes in volume that made by rotation motor. Its high efficiency of discharge is one of the most strong point of positive displacement pump. Due to its simple system structure, it can be miniaturized and lightened. Positive displacement pump can discharge high pressure with stable flow rate, irrespective of pressure fluctuate. This is the reason that positive displacement pump was used instead of centrifugal pump. In this study, shutoff operating system was developed for positive displacement pump to secure safety of high pressure operate. This shutoff system contains controller system, electronic clutch, and relief valve, and each part is mutual supplementation. Speed test was carried out in order to check operation of controller program and electronic clutch and fluid flow, venting experiment of the relief valve. It was confirmed that segment system of ultra-high pressure positive displacement pump is operated.

Development of Bi-directional Triple-eccentric Type Butterfly Valve (양방향 삼중편심 버터플라이 밸브 개발)

  • Kim, Soo-Young;Lee, Dong-Myung;Bae, Jung-Hoon;Shin, Sung-Chul;Sul, Chang-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.5
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    • pp.545-551
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    • 2009
  • In naval architecture and offshore engineering, the development and a broad use has been achieved in the field of flow control valves for pipe system. Butterfly valves are also widely used for flow control, but there are not many studies for triple-eccentric butterfly valves. Moreover, if the fluid of pipeline flows in the bi-direction then it makes more complicate to adapt triple-eccentric butterfly valves to flow control. In this study, we are trying to develop a bi-directional triple-eccentric butterfly valve through sealing mechanism and stem design study. Digital mockup using 3D CAD was constructed for shape interference check and structural analysis was conducted for structural safety. Also we performed leakage test to check out the durability of the bi-directional pressure for the developed valve.

Shape Design based on Topology Optimization for Manufacturing of Lightweight Valve Disc by 3-D Printing (3차원 프린팅에 의한 경량 밸브 디스크 제조를 위한 위상최적화 기반의 형상 설계)

  • Kim, Taehyung
    • Journal of Energy Engineering
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    • v.27 no.4
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    • pp.13-19
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    • 2018
  • In this study, the lightweight design of butterfly valve disc component for power plant based on topology optimization was performed. Here, commercial finite element (FE) analysis software was used. The external shape of the basic disc model was not deformed, and the internal element density was removed to make it lightweight. Optimal design was performed each other after the disc plate and two brackets attached on the surface of the disc were separated. Once the optimal shapes were selected, they were assembled to build up the 3-D lightweight valve disc model. After applying pressure to this model, FE analysis was performed to confirm the structural safety.

Development of Numerical Analysis Model on Cryogenic Vessel for Safety Pressure Maintenance and Control of Liquid Hydrogen BOG (액체 수소 BOG 안전 압력 유지 및 제어를 위한 극저온 용기의 수치 해석 모델 개발)

  • YOUNG MIN SEO;HYUN WOO NOH;TAE HYUNG KOO;DONG WOO HA;ROCK KIL KO
    • Journal of Hydrogen and New Energy
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    • v.35 no.3
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    • pp.280-289
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    • 2024
  • In this study, a cryogenic vessel was constructed to maintain and control the safe pressure of liquid hydrogen boil-off gas (BOG), and the numerical analysis was conducted on the development of computational fluid dynamics model inside the high-pressure vessel. An evaluation system was constructed using cryogenic inner and outer containers, pre-cooler, upper flange, and internal high-pressure container. We attempted to analyze the performance of the safety valve by injecting relatively high temperature hydrogen gas to generate BOG gas and quickly control the pressure of the high-pressure vessel up to 10 bar. As a results, the liquid volume fraction decreased with a rapid evaporation, and the pressure distribution increased monotonically inside a high pressure vessel. Additionally, it was found that the time to reach 10 bar was greatly affected by the filling rate of liquid hydrogen.

A Numerical Study on the IRWST Pool Temperature Distributionin in APR1400 (APR1400 IRWST Pool 온도분포 해석)

  • Kang, Hyung-Seok;Bae, Yoon-Y.;Park, Jong-Kyung
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.813-820
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    • 2001
  • The Safety depressurization System(SDS) of KNGR prevents RCS from overpressurization by discharging high pressure and temperature coolant through the I-sparger into the IRWST during an accident. If IRWST water temperature rise locally, around the sparger, beyond $200_{\circ}$2000 F by the discharged coolant, unstable steam condensation can cause large pressure load on the IRWST wall. To investigate whether this condition can be avoided for the design basis event IOPOSRV(Inadvertent Opening of one Pilot Operated Safety Relief Valve), the flow and temperature distribution of water in the IRWST is calculated by using CFX 4.3 computational fluid dynamic code. According to the results, since pool water temperature does not exceeds temperature limit within 50 seconds after the opening of one POSRV, it can be assured that the integrity of IRWST wall is maintained.

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