• Title/Summary/Keyword: Pressure Vessel Design

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Design of Bottom Shape and Forming Analysis of Hydrogen Pressure Vessel with Maximum Volume (최대 내용적을 갖는 수소압력용기의 형상설계 및 성형해석)

  • Park, Gun Young;Kwak, Hyo Seo;Lee, Kwang O;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.941-948
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    • 2017
  • Recently, hydrogen energy has been in the spotlight as an alternative to diminishing fossil fuels and as a potential solution to environmental pollution. The development of hydrogen-fueled vehicles and the demands for improved fuel efficiencies have resulted in the need to increase the volume of the hydrogen pressure vessels. Pressure vessels having an elliptical bottom, as opposed to one that is hemispherical, allow for a greater capacity. However, there are insufficient studies on the feasibility of the forming process required for an elliptical bottom. In this study, the liner capacity is calculated according to the ratios of the major to the minor axes of the elliptical bottom part in a hydrogen pressure vessel. Structural safety is verified through finite element analyses, and the results are compared to the theoretical results. The feasibility of the proposed elliptical shape of the pressure vessel bottom, while filled to maximum capacity, is validated through forming analysis.

Design Optimization of a Deep-sea Pressure Vessel by Reliability Analysis (신뢰성 해석을 이용한 심해용 내압용기의 설계 최적화)

  • JOUNG TAE-HWAN;NHO IN-SIK;LEE JAE-HWAN;HAN SEUNG-HO
    • Journal of Ocean Engineering and Technology
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    • v.19 no.2 s.63
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    • pp.40-46
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    • 2005
  • In order to consider the statistical properties of probability variables which are used in structural analysis, the conventional approach of using safety factors based on past experience, are usually used to estimate the safety of a structure. The real structures could only be analyzed with the error in estimation of loads, materials and dimensional characteristics. Errors should be considered systematically in the structural analysis. In this paper, we estimated the probability of failure of two pressure vessels, simultaneously, using computational analysis. One pressure vessel, theoretically, had no stiffener whereas the other had. This paper also discusses sensitivity values of random variables in the rounded parts of the pressure vessel which had ring-style stiffener in the center of the external area which had ring-style stiffener. Finally, we show that the reliability index, and the probability of failure, can be calculated to particular tolerance limits.

Nonlinear Finite Element Analysis of Containment Vessel by Considering the Tension stiffening Effect

  • Lee, Hong-Pyo;Choun, Young-Sun;Seo, Jeong-Moon;Shin, Jae-Chul
    • Nuclear Engineering and Technology
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    • v.36 no.6
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    • pp.512-527
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    • 2004
  • This paper describes the finite element (FE) analysis results of a 1/4 scale model of a prestressed concrete containment vessel (PCCV) by considering the tension stiffening effect, which is a result of the bond effect between the concrete and the steel. The tension stiffening model is assumed to be an exponential form based on the relationship between the average stress and the average strain of the concrete. The objective of the present FE analysis is to evaluate the ultimate internal pressure capacity of the PCCV, as well as its failure mechanism, when the PCCV model is subjected to a monotonous internal pressure beyond is design pressure capacity. With the commercial code ABAQUS, the FE analysis used two concrete failure criteria: a 2-dimensional axi-symmetric model with modified Drucker-Prager failure criteria and a 3-dimensional model with a damaged plasticity mod디. The results of our FE analysis on the ultimate pressure capacity and failure modes of PCCV have a good agreement with the experimental data.

Nonlinear Stress Analysis of Pressure Vessel for Various Dome Shapes and Thicknesses (압력 용기 도옴의 형상 및 두께 변화에 따른 비선형 응력해석)

  • 이영신;조원만;구송회
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2634-2645
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    • 1993
  • Dome structures of pressure vessels subjected to internal pressure are usually analyzed by linear elastic theory assuming small deformation. Geometric and material nonlinear behaviors appear in actual dome structures because of large deformation and loads exceeding yield strength. In this paper, linear and nonlinear analyses were performed for various hemispherical and torispherical domes to check the effects of geometric and material nonliearity on the stress and displacement by the finite element method. The effect of the geometric nonlinearity decreased the stress levels a lot for very thin general torispherical domes, which enables more realistic and effective design. The material nonlinear effects are negligible for hemispherical and optimum torispherical domes, and those are large for most of the general torispherical domes.

Manufacturing characteristic of major components for prototype SFR (소듐냉각고속로(원형로) 주요기기 제작 특성)

  • Choi, Han Kwang;Lee, Jung Gon;Jun, Il Jung;Kim, Se-Hun;Lee, Jeong Kyu;Kim, Yong Su;Kim, Chul;Ahn, Dong Hyun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.115-125
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    • 2016
  • The prototype SFR has currently been under design by KAERI. The size of its major components is much larger than that of APR1400 and high temperature materials are applied for it. The increased size of components and those specific materials effect on material procurement, manufacturing process and fabrication facilities. The manufacturing methods are studied for Reactor Vessel/Guard Vessel, Control Rod Drive Mechanism, Heat Exchanger, Primary Pump, Reactor Vessel Internals, Steam Generator and In-Vessel Transfer Machine. The proper manufacturing methods are suggested for each component including side forging technology for ultra large forgings of Reactor Vessel to minimize the weld seams on which In-service Inspection should be conducted.

Investigating the Fluence Reduction Option for Reactor Pressure Vessel Lifetime Extension

  • Kim, Jong-Kyung;Shin, Chang-Ho;Seo, Bo-Kyun;Kim, Myung-Hyun;Kim, Dong-Kyu;Lee, Goung-Jin;Oh, Su-Jin
    • Nuclear Engineering and Technology
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    • v.31 no.4
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    • pp.408-422
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    • 1999
  • To reduce the fast neutron fluence which deteriorates the RPV integrity, additional shields were assumed to be installed at the outer core structures of the Kori Unit 1 reactor, and its reduction effects were examined. Full scope Monte Carlo simulation with MCNP4A code was made to estimate the fast neutron fluence at the RPV. An optimized design option was found from various choices in geometry and material for shield structure. It was expected that magnitude of fast neutron fluence would be reduced by 39% at the circumferential weld of the RPV, resulting in extension of plant lifetime by 4.6 EFPYs based on the criterion of PTS requirement It was investigated that the nuclear characteristics and thermal hydraulic factors at the internal core were only negligibly influenced by the installation of additional shield structure.

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Hydrogen Compressor Cycle Analysis for the Operating Pressure of 50 MPa and High Charging Capacity (50 MPa급 대용량 수소압축기 사이클 해석)

  • Song, Byung-Hee;Myoung, No-Seuk;Jang, Seon-Jun;Kwon, Jeong-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.66-73
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    • 2020
  • In the hydrogen compression cycle, which is currently being developed, hydrogen is compressed to a very high pressure using a compressor, and then stored and used in a high-pressure vessel. This shows that an increase in the temperature of hydrogen in the vessel due to a pressure rise during the filling process and the pressure fatigue due to the repeated cycle may cause problems in the reliability of the vessel. In this paper, for the entire processes in a 50 MPa hydrogen compression system, theoretical and numerical methods were conducted to analyze the following: the temperature increase of hydrogen in the vessel and the time required to reach thermal equilibrium with the surroundings, the change in temperature of hydrogen passing through the pressure reducing valve, and the required capacity of the heat exchanger for cooling the vessel. The results will be useful for the design and construction of hydrogen compression systems, such as hydrogen charging stations.

Development of the High Pressure Hydrogen Gas Cylinder(Type4) for Fuel Cell Vehicle;Design Qualification Tests (연료전지 차량용 고압기체수소 저장용기(Type4)개발;설계검증시험)

  • Yoo, Gye-Hyoung;Ju, Yong-Sun;Heo, Seok-Bong;Jeon, Sang-Jin;Kim, Jong-Lyul;Lee, Jong-Hee
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.193-196
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    • 2007
  • We developed and tested the high pressure hydrogen gas cylinder(type4) for fuel cell vehicle. The working pressure is 350bar. We conducted material tests, production tests and design qualification tests on the developed cylinders according to modified NGV2-2000(hydrogen). The high pressure hydrogen gas cylinder met all the design qualification requirements of ANSI/CSA NGV2-2000 and acquired NGV2 certification from independent inspection agency.

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Design optimization of pressure vessel of Small Autonomous Underwater Vehicle (심해 자율 무인잠수정(AUV)의 내압선체 설계 최적화)

  • Chung, Tae-Hwan;Nho, In-Sik;Lee, Pan-Mook;Lee, Chong-Moo;Lim, Yong-Gon
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.43-47
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    • 2003
  • This paper presents the optimum design of cylindrical shell under external pressure loading. Two kinds of material, AI7075-T6, Ti-6AI-4V, are considered. For each material, the design variable is a thickness of the unstiffened parallel middle body shell, and the state variable, constraint, is hoop stress and the object function is total weight of the cylindrical shell. Optimization is performed by conventional FE Program, ANSYS. In addition, buckling analysis is performed for the middle body of the cylindrical shell. Finally, we calculates the payload of the cylindrical shell to keep neutral buoyancy with optimized thickness in deep-sea applications.

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