• Title/Summary/Keyword: Pressure Controller

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Design of a Pressure Feedback Controller for Hydraulic Excavator Pilot System with EPPRVs (EPPRV 적용 굴착기 파일롯 시스템 압력 피드백 제어기 설계)

  • Seungjin Yoo;Cheol-Gyu Park;Seung-Han You
    • Journal of Drive and Control
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    • v.21 no.3
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    • pp.9-19
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    • 2024
  • Many modern hydraulic excavators now use EPPRVs (Electronic Proportional Pressure Reducing Valves) in their pilot systems to control the spool displacement of the main hydraulic system. However, the performance of these systems is often limited by factors such as magnetic hysteresis, mechanical wear, and transient responses influenced by operating conditions and component installation. This paper presents a pressure feedback controller for excavator pilot systems that utilize EPPRVs. This controller significantly reduces steady-state pressure control errors and mitigates the hysteresis effects commonly seen in traditional open-loop systems. To achieve this, we integrated EPPRVs with the main hydraulic valve and injected a chirp signal into the solenoid current. By doing so, we were able to measure the frequency response of the pilot system across different operating pressures and estimate the system dynamics model. Using these models, we designed a set of PI pressure feedback controllers that are guaranteed to be stable. These controllers were then integrated with a gain scheduler based on a lookup table. Experimental results demonstrate that when the developed pressure feedback controller is incorporated into the conventional open-loop controller, it effectively reduces steady-state pressure control errors and mitigates hysteresis.

Pressure Control of a Pneumatic Conrol system with a long Transmission Line (긴 전달관로를 갖는 공압제어계의 압력 제어)

  • Jang, Ji-Seong;Lee, Kwang-Kuk;Choi, Myung-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.567-576
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    • 2003
  • In this study, a robust controller to control pressure in a pneumatic pressure vessel with a long transmission line is proposed. Frequency response of transmission line using compressible fluid is changed by the flowing state of the fluid. So, it a fixed gain controller designed based on a model supposed the flowing state to a specific state, the performance of the control system could be degraded because of the modelling error. The controller designed in this study is composed of two parts. One is a feedback controller to improve a feedback characteristics and to compensate the influence of the variation of transfer characteristics of a transmission line owing to the change of flowing state and the other is a feedforward controller to regulate command fallowing performance. The experimental results with the designed controller show that the robustness of the control system is achieved regardless of the change of the model or the transmission line. Therefore, the designed controller can be utilized for the Performance improvement of a Pressure control system with a long transmission line using compressible fluid.

A Study on the Controller of Integration Smoke Control System (통합 제연시스템의 컨트롤러 개발에 관한 연구)

  • Lee, Dong-Myung
    • Fire Science and Engineering
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    • v.20 no.1 s.61
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    • pp.77-82
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    • 2006
  • This study defined engineering mechanism and compensation method to establish reference pressure of smoke control zone with atmospheric pressure that is compensated for temperature. The reliable controller of integration smoke control was developed by establishing the specifications, algorithms and constructing engineering data. The development of controller for integration smoke control can cut down number of processes, manufacturing and installation cost by removing pressure measurement pipe established separately for non smoke control zone, and improve the accuracy of pressure differential by embedding pressure measurement ports for non smoke control zone. More correct and reliable pressure differentials can be obtained by the central control from controller of integration smoke control rather than the existent individual control. This will provide the basics and the flexibility to the integral smoke control system and accordingly improve the performance of disaster prevention.

The Medical Bed System for Preventing Pressure Ulcer Using the Two-Stage Control

  • Kim, Jungae;Lee, Youngdae;Seon, Minju;Lim, Jae-Young
    • International journal of advanced smart convergence
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    • v.10 no.1
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    • pp.151-158
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    • 2021
  • The main cause of ulcer is pressure, which starts to develop when the critical body pressure (32mmHg) is exceeded, and when the critical time elapses, ulcer occurs. In this study, the keyboard mechanism of the medical bed with 4 bar links was adopted, and each key can be controlled vertically. A key has one servo drive and one sensor controller which hasseveral body pressure sensors. The sensor controllers and the servo drives are connected to the main controller by two CAN (Car Are Network) in series, respectively. By reading the maximum body pressure value of each keyboard sensor, and by calculating the error value based on the critical body pressure, the fuzzy controller moves each key so that the total error becomes zero. If the fuzzy controller fails, then it prevents ulcer by lifting and lowering the keys of the bed alternatively within a short time. Thus, the controller operates in two-stage. The validity and effectiveness of the proposed approach have been verified through experiments.

A Study on the Controller Design for PEM Fuel Cell Systems (고분자연료전지 발전시스템의 제어기설계에 관한 연구)

  • Kim, Enug-Seok;Kim, Cherl-Jin
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1132_1133
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    • 2009
  • In this paper, a observer-based PI controller will be developed for PEM fuel cell system. Nonlinear model of PEM fuel cell system is introduced to study the controller design problems. Sliding mode observer will be designed to estimate the cathode and anode pressures of PEMFC system. And a nonlinear state observer is also designed to estimate the other states such as supply manifold pressure, Oxygen pressure, Hydrogen pressure, return manifold pressure, etc. These estimated states are used to design the observer-based PI controller. The validity of the proposed controller will be verified by using computer simulation.

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Position and Pressure Control Using Hydraulic Axis Digital Controller (유압단축제어기(HACD)를 사용한 위치 및 압력제어)

  • Kim, D.H.;Huh, J.Y.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.2
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    • pp.29-35
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    • 2011
  • These days the injection molding work and press work are in the trend of needing the precision control of position and pressure in a high speed. On the other hand the digital computer technology is developing rapidly. And recently the digital servo controller using micro controller become to be used more broadly, because of the merit of digital communication. In this study the sequential control of hydraulic system switching from position to pressure and to position is tried using the HACD(Hydraulic Axis Controller Digital for electrohydraulic drives) which is manufactured by BoschRexroth. Through this, the possibility of the precision sequential control using the digital servo controller HACD is examined.

Observer Based Nonlinear State Feedback Control of PEM Fuel Cell Systems

  • Kim, Eung-Seok
    • Journal of Electrical Engineering and Technology
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    • v.7 no.6
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    • pp.891-897
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    • 2012
  • In this paper, the observer based nonlinear state feedback controller has been developed to control the pressures of the oxygen and the hydrogen in the PEM(Proton Exchange Membrane) fuel cell system. Nonlinear model of the PEM fuel cell system was introduced to study the design problems of the state observer and model based controller. A cascade observer using the filtering technique was used to estimate the pressure derivatives of the cathode and the anode in the system. In order to estimate the pressures of the cathode and the anode, the sliding mode observer was designed by using these pressure derivatives. To estimate the oxygen pressure and the hydrogen pressure in the system, the nonlinear state observer was designed by using the cathode pressure estimates and the anode it. These results will be very useful to design the state feedback controller. The validity of the proposed observers and the controller has been investigated by using the Lyapunov's stability analysis strategy.

Design and Fabrication of a Fire-damper using a Micro-Controller (마이크로컨트롤러를 이용한 소방용 댐퍼의 설계 및 제작)

  • Hwang, In-Gab;Han, Jae-Gil
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.55 no.2
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    • pp.89-93
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    • 2006
  • Recently as a people recognize a safety more about a high and large buildings the importance of a fire-damper which supplies fresh air into the building in case of fire increases greatly. Therefore, in this paper a fire-damper using a micro-controller is designed and fabricated. In the design of fire-damper a pressure sensor is modeled as a capacitor and the p-spice is used as a circuit simulator PIC16F72 is used as a micro-controller to drive a pressure sensor and to display a pressure value from the pressure sensor and to drive a motor to open and close a damper. A photo-coupler is used to protect a motor from a overcurrent.

A Modeling of Proportional Pressure Control Valve and its Control (비례전자 감압밸브의 모델링과 제어)

  • Yang, K.U.;Lee, I.Y.
    • Journal of Power System Engineering
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    • v.6 no.3
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    • pp.71-77
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    • 2002
  • In this study, a dynamic model of proportional pressure control valve using the bond graph and a predictive controller are presented in the form of dynamic matrix control which is concerned with a design method of digital controller for the electro hydraulic servo system. The bond graph can be utilized for all types of systems which involve power and energy, and it is applied to a propotional pressure control valve in this study. Recently, many researchers suggested that better control performance could be obtained by means of the predictive controls with future reference input, future control output and future control error. The Predictive controller is very practical because the controller can be easily applicable to a personal computer or a microprocessor. This study investigates through numerical simulations that hydraulic system with the predictive controller shows very good control performances.

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Robust Control of Pressure Control System Using Direct Drive Valve (DDV를 이용한 압력 제어시스템의 강인제어)

  • Lee Chang-Don;Park Sung-Hwan;Lee Jin-Kul
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.12
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    • pp.1077-1082
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    • 2005
  • In this paper, it is proposed that the method for constituting pressure control system controlled by Direct Drive Valve (DDV). The DDV has a pressure-feedback-loop itself. It can eliminate non-linearity and uncertainty oi hydraulic system such as uncertain discharge coefficient and change of bulk-modulus. However, the internal feedback-loop can not compensate them perfectly. And fixed gain of the DDV's internal feedback-loop is not proper to apply it through wide pressure range. The steady state error and nonlinear characteristic of transient behaviour is observed in the experiment. So another controller is needed for the desirable performance of the system. To compose the controller, the pressure control system controlled by DDV is modeled mathematically and the parameters of the model are identified using signal-compression method. Then sliding mode controller is designed based on mathematical model. Desirable performance of the pressure control system controlled by DDV is obtained.