• Title/Summary/Keyword: Preheating

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Changes on the Microstructure of an Al-Cu-Si Ternary Eutectic Alloy with Different Mold Preheating Temperatures (금형 예열온도에 따른 Al-Cu-Si 3원계 공정합금의 미세조직 변화)

  • Oh, Seung-Hwan;Lee, Young-Cheol
    • Journal of Korea Foundry Society
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    • v.42 no.5
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    • pp.273-281
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    • 2022
  • In order to understand the solidification behavior and microstructural evolution of the Al-Cu-Si ternary eutectic alloy system, changes of the microstructure of the Al-Cu-Si ternary eutectic alloy with different cooling rates were investigated. When the mold preheating temperature is 500℃, primary Si and Al2Cu dendrites are observed, with (α-Al+Al2Cu) binary eutectic and needle-shaped Si subsequently observed. In addition, even when the mold preheating temperature is 300℃, primary Si and Al2Cu dendrites can be observed, and both (α-Al+Al2Cu+Si) areas observed and areas not observed earlier appear. When the mold preheating temperature is 150℃, bimodal structures of the binary eutectic (α-Al+Al2Cu) and ternary eutectic (α-Al+Al2Cu+Si) are observed. When the preheating temperature of the mold is changed to 500℃, 300℃, and 150℃, the greatest change is in the Si phase, and upon reaching the critical cooling rate, the ternary eutectic of (α-Al+Al2Cu+Si) forms. If the growth of the Si phase is suppressed upon the formation of (α-Al+Al2Cu+Si), the growth of both Al and Cu is also suppressed by a cooperative growth mechanism. As a result of analyzing the Al-27wt%Cu-5wt%Si ternary eutectic alloy with a different alloy design simulation programs, it was confirmed that different results arose depending on the program. A computer simulation of the alloy design is a useful tool to reduce the trial and error process in alloy design, but this effort must be accompanied by a task that increases reliability and allows a comparison to microstructural results derived through actual casting.

Sequential Catalytic Combustion System (순차식 촉매연소 시스템)

  • Yu, Sang-Phil;Song, Kwang-Sup;Ryu, In-Soo;Jeong, Nam-Jo
    • 한국연소학회:학술대회논문집
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    • 2003.05a
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    • pp.153-158
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    • 2003
  • Catalytic Combustion used to be applied to specific conditions because of the characteristics different from flame combustion. However, many researches are focused on widening the applicant range of catalytic combustion with the competences of catalytic combustion. The development of many catalytic combustion appliances is one of the trials to overcome the restrictions of reaction and maximize the merits. In this research, past developments of appliances are depicted and new conceptual system will be introduced - sequential system. Sequential catalytic combustion system is composed of units - existing catalytic heat exchangers. This system is performed with parallel in composition and serially in operation. First, the burden of the preheating can be dramatically reduced. Second, stable operation control is expected. Lastly, Capacity expansion is flexible.

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A Study on Ultrafine SiO2 Particles Generation and Deposition by 2-Stage Tube Furnace Reactor (2단 튜브형 가열로 반응기에 의한 초미세 SiO2 입자의 제조 및 증착 연구)

  • You, Soo-Jong;Kim, Kyo-Seon
    • Journal of Industrial Technology
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    • v.17
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    • pp.233-239
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    • 1997
  • The effects of preheating the gas stream on deposition characteristics of ultrafine $SiO_2$ particles were investigated theoretically. The model equations such as mass and energy balance equations and aerosol dynamic equations were solved to predict the particle growth and deposition. The gas temperatures, $SiCl_4$ concentrations, $SiO_2$ particle volumes, $SiO_2$ particle sizes and deposition efficiencies of $SiO_2$ particles were calculated for various preheating temperatures. As the preheater setting temperature increases, the $SiO_2$ particle size distribution becomes more uniform, because the effect of $SiCl_4$ diffusion decreases.

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Analysis of the thermal performances of air-earth direct heat exchanger (공기 지중간 직접열교환시스템의 열성능 해석)

  • Kim, W.K.;An, J.S.;Choi, Y.D.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.9 no.2
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    • pp.112-121
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    • 1997
  • This study is focused on the development and selection of optimal cool tube system to maximize its thermal performance. Cool tube is devised to reduce the heating and cooling load of building by preheating or refreshing of intake air. Finite volume method was adopted to solve the conduction problem between the cool tube and earth. We examine the cool tube system for two operating periods, a short term(12 hours) and a long term(3 months). The results of short term operations reveal that condensation significantly influences and raises the exit air temperature. For long term operations, optimum conditions of cool tube system are obtained with variations of flow-rate, depth, length and diameter of cool tube.

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Temperature Field and Cooling Rate of Laser Cladding with Wire Feeding

  • Kim, Jae-Do;Peng, Yun
    • Journal of Mechanical Science and Technology
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    • v.14 no.8
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    • pp.851-860
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    • 2000
  • Temperature field and cooling rate are important parameters to influence the properties of clad layer and the heat affected zone. In this paper the temperature field and cooling rate of laser cladding are studied by a two-dimensional time-dependent finite element model. Experiment has been carried out by Nd:YAG laser cladding with wire feeding. Research results indicate that at the beginning of cladding, the width and depth of melt pool increase with cladding time. The cooling rate is related to position, cladding time, cladding speed, and preheating temperature. The temperature near melt pool changes rapidly while the temperature far from melt pool changes slowly. With the increase of cladding time, cooling rate decreases. The further the distance from the melt pool, the lower the temperature and the slower the cooling rate. The faster the cladding speed, the faster the cooling rate. The higher the preheating temperature, the slower the cooling rate. The FEM results coincide well with the experiment results.

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A Relationship Between Restraint Effect of Weldment and Crack Initiation Characteristics (용접구조물의 구속효과와 균열발생특성간 상관관계)

  • 이제명;백점기;윤동렬
    • Journal of Ocean Engineering and Technology
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    • v.17 no.2
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    • pp.14-20
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    • 2003
  • In this paper, a practical design criteria for judgement of crack occurrence in weldments is presented as a function of typical welding parameters, such as diffusible hydrogen, restraint intensity, and preheating temperature. The elastic analyses using the finite element techniques are employed in order to quantify the restraint intensities, numerically. Systematic experiments are also conducted in order to investigate the propensity of crack to typical welding parameters. The results of numerical estimation using the proposed method for the experimental specimens show the usefulness as a practical tool in welding induced crack problems with extensive uncertainties. Systematic experiments are also conducted in order to investigate the propensity of crack to typical welding parameters. The results of numerical estimation using the proposed method for the experimental specimens show the usefulness as a practical tool in welding induced crack problems with extensive uncertainties.

Degradation of ZrO$_2$-C Material for Submerged Entry Nozzle in Thin Slab Casting (박슬라브 연주용 침지노즐 슬래그 라인부의 조직열화 거동)

  • 하창수
    • Journal of the Korean Ceramic Society
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    • v.35 no.3
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    • pp.251-258
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    • 1998
  • Behaviro of ZrO2-C mateial used for submerged entry nozzle in thin slab casting was investigated. De-gradation of the material has been found to result from breakup of zirconia aggregate refered to as "destabilization" Destabilization is almost completed during preheating procedure and shows an increasing tendency as the purity of zirconia aggregate decreases and as the content of metallic Si used in ZrO2-C aggregate during preheating. Such concentrated components make grain boundary wider but do not cause any additional destabilization of zirconiaf zirconia.

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