• Title/Summary/Keyword: Precision fit

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Methodology of tool analysis to improve the accuracy of cold forged parts (냉간단조품의 정밀도향상을 위한 금형해석 기법)

  • Kim, T.H.;Kim, B.M.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.1
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    • pp.29-37
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    • 1995
  • In many metal forming processes, it is common to use stress rings for reducing elastic deformation and failures of forming dies. But, shrink fit of dies inner diameter of die insert, machining is reuqired after shrink fit processes. The reduction of inner diameter can be predicted by the analysis of elastic-plastic finite element method. The dimension of dies before shrink fit can be determined to minimize or remove machining after shrink fit processes by deformation analysis of die. The computation of contacting stresses along die surface was analyzied by rigid plasitic finite element method, and data were interpolated by the contact search algorithm. In this paper, we propose the analysis method of forging dies after shrink fit and forming to improve dimensional accuracy of final products.

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Impact of surface roughness of gypsum materials on adaptation of zirconia cores

  • Kim, Ki-Baek;Kim, Jae-Hong;Kim, Sa-Hak
    • The Journal of Advanced Prosthodontics
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    • v.7 no.3
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    • pp.199-206
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    • 2015
  • PURPOSE. The present study investigated the influences of various gypsum materials on the precision of fit of CAD/CAM-fabricated prostheses and analyzed their correlation with surface roughness. MATERIALS AND METHODS. The master model of the mandibular right first molar was replicated, and four experimental groups based on two types of Type IV stone (GC Fujirock EP, Die keen) and two types of scannable stone (Aesthetic-Basegold, Everest Rock) were created to include a total of 40 specimens, 10 in each group. The surface roughness of the working models for the respective experimental groups was measured. Once the zirconia cores had been fabricated, the marginal and internal fits were measured with a digital microscope using the silicone replica technique. The mean and standard deviation of the respective points of measurement were computed and analyzed through the one-way ANOVA and Tukey's HSD test. The correlation between surface roughness and the precision of fit of the zirconia core was analyzed using the Pearson correlation analysis (${\alpha}$=.05). RESULTS. The zirconia cores fabricated from the scannable stone working models exhibited a superior precision of fit as compared to those fabricated from the Type IV stone working models. The correlation analysis results showed a clear positive correlation between surface roughness and the precision of fit of zirconia cores in all of the experimental groups (P<.05). CONCLUSION. The results confirmed that the surface roughness of dental working models has a decisive influence on the precision of fit of zirconia cores.

A Study on the Optimum Shrink-fit for High Speed Ball Bearing of Machine Tool (공작기계용 고속 볼베어링의 최적 끼워맞춤에 관한 연구)

  • Kim, Woong;Lee, Choon-Man;Hwang, Young-Kug
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.9
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    • pp.94-102
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    • 2010
  • The spindle is the main component in machine tools. To develop high speed machine tools, a lot of studies have been carried out for high speed spindle. Bearing is very important part in spindle. The bearing clearance is influenced by shrink fit and thermal expansion during operation. The designer must take into account the reduction of shrink fits. The aims of this study are to grasp the shrink fits and behavior of a bearing which is a deeply connected with fatigue life of bearing and performance of spindle through FEM(Finite Element Method). This paper proposed optimum value of shrink fit considering deformation of spindle and stress of fitting area using design of experiments. Thus, the proposed formula can be used to obtain bearing internal clearance.

INTRODUCTION OF SPARK EROSION

  • Jeong, Chang-Mo
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.4
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    • pp.402-411
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    • 2000
  • The dental profession is currently experiencing a technology explosion. Processes are being replaced by modern, inexpensive, and precise techniques that can be used to solve complex restorative problems. Electrical discharge machining(EDM, known as spark erosion in Europe) is a nonconventional, industrial technique that has application in dentistry. EDM may be defined as a metal removal process using a series of sparks to erode material from a workpiece in a liquid medium under carefully controlled conditions. EDM is recently adopted in the dental laboratory to fabricate precision attachments, hybrid tele-scope crowns, Ti-ceramic crowns. EDM has also been used to achieve a passive precision metal-to-metal fit between the substructure bar and the removable superstructure and to correct the fit of implant retained restorations. In this article, a brief history and explanation of EDM is discussed and a description of the use of this process for fabricating attachments and crowns or for correcting the fit of cast restorations is presented.

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Quantitative Analysis of Effect of Shrink Fit in Cold Forging (냉간단조에서 금형 열박음 영향의 정량적 분석)

  • Li, Qiushi;Kim, Min-Cheol;Jung, Dong-Chan;Son, Yo-Hun;Joun, Man-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.301-307
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    • 2011
  • In this paper, effects of major design parameters of cold forging dies on die mechanics are quantitatively investigated with emphasis on shrink fit using a thermoelastic finite element method. A ball-stud cold forging process found in a cold forging company is selected as a test process and the effects of die insert material, magnitude of shrink fit, dimension of shrink ring, number of shrink rings, partition of die insert and clamping force on effective stress and circumferential stress are analyzed. It has shown that the number of shrink rings, magnitude of shrink fit, and Young's modulus of die insert material have strong influence on compressive circumferential stress in die insert but that the influence of the other design parameters is relatively weak.

Data acquisition and analysis of an exclusive measuring machine for marine engine′s cams

  • Dong-Woo;Jae-Gwan
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.4
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    • pp.21-27
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    • 2004
  • In this paper, data acquisition and analysis of a measuring machine for marine engine's cams are discussed. A rotary encoder and linear scale of the machine to measure angular and linear displacement, respectively, are interfaced to the PC via an encoder board with 2 channels. The design and measuring data are interpolated by cubic spline curves to compute the precision error which is defined by the maximum and minimum distances between two curves. The minimum zone fit of ISO is employed to evaluate the geometric deviation. The developed system takes only 5 minutes to measure and analyze the precision error while the CMM takes over I hours even with a skilled operator.