• Journal of the Korean Society for Precision Engineering
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• v.14 no.10
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• pp.109-118
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• 1997

The purpose of this paper is to design cutter profiles for manufacturing rotors of screw compressor, which are based on universal milling machine. The surface profile of screw rotor which is helicoidal is derived as brief equation through the coordinates transformation of the section perpendicular to rotor axis. And the equations of contact lines between a cutter and the surface profile of screw rotor are derived. The computer program which can analyze the equation of contact lines numerically and design the cutter profiles of screw rotor is made, and verified through measuring screw rotors which are menufactured as the designed cutter by the computer program.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.06a
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• pp.441-442
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• 2009

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1879-1882
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• 2005

Due to increase of demands on safety and convenience for automotive vehicle, the use of DC motor, such as power window, seat adjusting, pedal adjusting, sunroof, electric shift motor and so on, is increasing rapidly in the whole world. Worm gear is an important part to transmit torque to another gear in gear mechanism of automotive DC motor. But with current forming process, it has some problems in manufacturing and the quality. Also, the characteristics of automotive parts such as price and mass-production limit the quality improvement. Recently several methods are used in order to reduce a worm screw machining time and to maintain precision. In this paper, we introduce whirling tool machining and side milling cutter machining as effective manufacturing method of worm screw and study on the cutting force of side milling cutter and whirling tool in worm screw machining.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.2
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• pp.21-27
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• 1998

NC machining of large screw which is usually used as a part in an extruder for injection molding is done on 3-axis turning machine, and it is very time-consuming process. Not only in machining but in preparing part program for a NC machine, it requires very long time because the shape of the screw is not easy to model when using an existing general CAD/CAM software even though it is workstation level software. In addition, tool path generation procedure for NC turning for screw shape is also very tedious one because large amount of data for cutter location point must be produced and there is no specific CAM software for the machining. In this paper. development of a CAM system for screw machining which saves the role of CAD software by use of menu driven data input system for various screw shapes is introduced.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.9
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• pp.118-125
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• 2003

In this study, we carried out the finite element analysis for the screw of centrifuge that is the weakest part of the centrifuge for sewage management. Centrifugal force caused by rotation with velocity of 4000rpm was applied at the screw. Structural analysis was done with respect to the change of the ratio of blade pitch($R_P$), shaft diameter($R_D$) and extended hole($R_E$). When the area of circular hole is equal to that of extended holes, maximum equivalent stresses in the screw with circular and extended circular hole were compared. And then natural frequency analysis was executed for the same model. Three mode shapes were used to explain the vibration characteristics of each screw. Convergence study was accomplished fur more accurate results.

• Journal of Institute of Control, Robotics and Systems
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• v.19 no.1
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• pp.10-14
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• 2013

High precision machining technology has become one of the important parts in the development of a precision machine. Such a machine requires high precision positioning as well as high speed on a large workspace. For machining systems having a high precision positioning with a long stroke, it is necessary to examine the repeatability of reference position decision. Though ball-screw driven linear stages equipped linear scale have high precision feed drivers and a long stroke, they have some limitations for reference position decision if they have not equipped the accurate home sensor. This study is performed to experimentally examine the repeatability for home position decision of a magnetic sensor as a home switch of ball-screw driven linear stage by using capacitance probe.

• Journal of the Korean Society for Precision Engineering
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• v.34 no.3
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• pp.173-178
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• 2017

Recently, a high-precision ball screw is an essential part of high-speed machines. However, producing high-precision ball screws has been costly and time-consuming. Nowadays, a whirling machine is used to produce high-precision ball screws efficiently. Rotating multi-tips are used to turn the ball screw in the whirling machine. In this study, a structural analysis was performed by a finite-element method to develop a whirling machine. An improved model of the whirling machine was proposed by the analysis. In addition, a thermal analysis was performed to confirm the thermal stability. The results of the analysis can be applied in order to further develop the whirling machine.

• Journal of Institute of Control, Robotics and Systems
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• v.20 no.4
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• pp.463-467
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• 2014

High precision machining technology has become one of the most important parts in the development of a precision machine. Such a machine requires high precision positioning as well as high speed on a large workspace. For machining systems having high precision positioning with a long stroke, it is necessary to examine the repeatability of the reference position decision. Though ball-screw driven linear stages equipped with linear scale have high precision feed drivers and a long stroke, they have some limitations for reference position decisions if they have not been equipped with an accurate home sensor. This study is performed to experimentally examine the repeatability for home position decision of a photo micro sensor as a home switch of a ball-screw driven linear stage by using a capacitance probe.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.1049-1052
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• 1997

The pupose of this study on the surface finishing is to examine the performance of brushing as a means of reducing the surface roughness of the precision theaded shafts in ball screw assemblies. Ball screws provide superior performance compared to other types of screw feeds in terms of static and dynamic rolling resistance,backlash,and wear characteristics. The Reduction of the surface roughness of the lead shaft in ball screw assembiles is essential for precision movement,high speed/low noise tracel, and for low wear/long life. To reduce machine dependent errors that would influence the surface roughness compared with other lapping or polishing techniques,experiments will be performed using special wire brushes to polish precision ground shafts. The best results were obtained using the Al /sab 2/O /sab3/ brushes, with the Al /sab 2/O /sab3/ #500 grit brush producing a surface finish of approximately 0.7 .mu.m, and the Al /sab 2/O /sab3/ #600 grit producing a surface finish of approximately 0.8 .mu.m. Both of these results were produced at the highest wheel polishing speed of 3520 rpm. The SiC #500 brush produced a surface roughness of approximately 1 .mu.m at 3520 rpm.

• Journal of the Korean Society for Precision Engineering
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• v.32 no.6
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• pp.503-507
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• 2015

In this study, we compare the performance of the screw through the Clamping force of the test materials to change shape and structure, one of the ways to maintain and improve the engaging force to cope with the miniaturization of the fastener threads are further thinner and lighter precision way that can improve the fastening force of the screw results were as follows. The clamping force according to the materials was $7.57N{\cdot}cm$ in SUS XM7 and SWCH18A was $5.97N{\cdot}cm$. This result was to be found to average 13.5% high in the Clamping force of SUS XM7 materials. In the case of the clamping force of the screw thread shape change, the clamping force of symmetrical and asymmetrical thread was $6.78N{\cdot}cm$ and $7.57N{\cdot}cm$. The clamping force of the asymmetrical thread showed an average high of 11.6%.