• Title/Summary/Keyword: Precast deck

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Crack width control of precast deck loop joints for continuous steel-concrete composite girder bridges

  • Shim, Changsu;Lee, Chidong
    • Advances in concrete construction
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    • v.10 no.1
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    • pp.21-34
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    • 2020
  • Precast deck joints have larger crack width than cast-in-place concrete decks. The initial crack typically occurs at the maximum moment but cracks on precast joints are significant and lead to failure of the deck. The present crack equation is applied to cast-in-place decks, and requires correction to calculate the crack width of precast deck joints. This research aims to study the crack width correction equation of precast decks by performing static tests using high strength and normal strength concrete. Based on experimental results, the bending strength of the structural connections of the current precast deck is satisfied. However it is not suitable to calculate and control the crack width of precast loop connections using the current design equation. A crack width calculation equation is proposed for crack control of precast deck loop joints. Also included in this paper are recommendations to improve the crack control of loop connections.

Precast deck joints using a new straight lap splice continuous method

  • Woo-Young Go;Han-Joo Lee;Young-Jin Kim;Myoung-Sung Choi
    • Advances in concrete construction
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    • v.17 no.1
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    • pp.1-12
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    • 2024
  • Precast deck joints have problems due to the occurrence of additional processes at construction sites, the complexity of construction, and the lack of design and construction standards for precast deck joints. To solve these, this study proposes a new precast deck joint that uses an Ultra-High-Performance Fiber-reinforced Cement Composite (UHPFRCC) filling material containing steel fibers and a straight rebar joint. In addition, the structural performance of the proposed joint, based on various parameters, was compared to that of existing precast deck joints, and the proposed joint showed equivalent strength and ductility. Therefore, the proposed joint can solve construction site problems by replacing the existing ones. The influence of various variables is expected to provide basic data on the design and construction guidelines for the precast deck joints.

Evaluation on Structural Performance of Joint with Asymmetric Ribbed Connection Details used in Precast Bridge Deck (비대칭 격벽단면을 갖는 프리캐스트 바닥판 이음부의 구조성능 평가)

  • Chung, Chul-Hun;Byun, Tae-Kwan;Kim, In-Gyu;Shin, Dong-Ho;Lee, Han-Joo
    • Journal of the Korea Concrete Institute
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    • v.29 no.2
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    • pp.159-167
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    • 2017
  • A precast concrete deck system is considered an effective alternative in terms of its rapid construction and quality assurance than cast-in-place concrete deck. In precast concrete deck system, structural performance and serviceability are mostly determined by the connection methods between the precast decks. This research proposes more improved precast deck system with asymmetric ribbed connection details improving the disadvantage of previous precast deck system such as difficulties in assembling precast decks. And in this precast deck system, a separate form is not required at the site because partition wall of the precast decks serves as a form when placing non-shrinkage mortar in the connection part of the precast decks. Therefore, rapid construction is possible. Flexural performance is verified through load tests considering main parameter such as rib length in the precast deck connection. From the test results, it can be inferred that the development of the rebar and prevention of adhesion failure in the partition wall of the precast deck system are important factors in securing the flexural performance. Although the structural performance of the precast deck system with asymmetric connection details is gradually reduced as the rib length in the precast deck connection increases, the proposed precast deck system shows sufficient flexural performance and can be applied to the connection part of precast decks effectively.

Structural behavior of precast concrete deck with ribbed loop joints in a composite bridge

  • Shin, Dong-Ho;Chung, Chul-Hun;Oh, Hyun-Chul;Park, Se-Jin;Kim, In-Gyu;Kim, Young-Jin;Byun, Tae-Kwan;Kang, Myoung-Gu
    • Smart Structures and Systems
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    • v.17 no.4
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    • pp.559-576
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    • 2016
  • This study is intended to propose a precast bridge deck system, which has ribbed loop joints between the decks and lacks internal tendons to improve the workability of existing precast deck system. A composite bridge deck specimen was fabricated using the proposed precast deck system, and static and fatigue load tests were conducted to evaluate the structural behavior and the crack pattern of the deck. Leakage test of the deck joints was also conducted and finite element analysis was carried out to compare with the test results.

Evaluation of long term behavior of steel plate girder bridges with precast concrete decks (프리캐스트 바닥판을 사용한 강합성거더교의 장기기동 해석)

  • Kim, Su-Hyun;Lee, Jong-Min;Cho, Sun-Kyu;Go, Dong-Choon
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.1326-1331
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    • 2006
  • The precast concrete deck is one of suitable solutions for replacement and new construction in urban area. However, the precast concrete deck could be a weak point of the steel plate girder bridges structurally due to the connections between precast panels in the longitudinal direction. Thereafter, it is necessary for improvement of durability and load carrying capacity to introduce the prestress force in the longitudinal direction Some cracks of connections at the precast concrete deck may be occurred due to live loads, the difference of temperature and long-term effects. The shrinkage and creep of concrete may significantly affect long-term behaviors which occur tensile stresses at the precast concrete deck of steel plate girder bridges. In this study, the time-dependant analysis program has been developed to determine the initial prestress force in the longitudinal direction considering loss of stress at the precast concrete deck. Also it has been estimated the initial prestress force by construction stages and shapes of girder.

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Study on Safety Evaluation of the Half-Depth Precast Deck with RC Rib Pannel for the Flexural Behavior (리브 형상을 갖는 반단면 프리캐스트 판넬의 휨 안전성 평가 연구)

  • Hwang, Hoon Hee
    • Journal of the Korean Society of Safety
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    • v.34 no.4
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    • pp.76-84
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    • 2019
  • The precast pannels are used as formwork in Half-depth precast deck systems. Therefore, it has many advantages, including safe and convenient construction and reduced construction period compared to cast-in-place construction method. In half-depth precast deck systems, the bonding of precast pannels to cast-in place concrete is very important. To enhance the performance of half-depth precast deck system, it is necessary to improve the composite efficiency of the interface or increase the stiffness of the precast pannel to reduce deformation or stress on the interface. In this study, a flexural test of half-depth precast deck system was performed, in which the shear connecting reinforcement was applied to increase the bonding performance at the interface, and the rib shape precast panels were applied to improve stiffness. In addition, the safety and serviceability of these systems were evaluated. Test results show that all of specimens have the required flexural strength under the ultimate strength limit design. It was also evaluated to have sufficient safety for the serviceability of deflection and crack under the serviceability limit design.

Experimental and numerical study on shear studs connecting steel girder and precast concrete deck

  • Xia, Ye;Chen, Limu;Ma, Haiying;Su, Dan
    • Structural Engineering and Mechanics
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    • v.71 no.4
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    • pp.433-444
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    • 2019
  • Shear studs are often used to connect steel girders and concrete deck to form a composite bridge system. The application of precast concrete deck to steel-concrete composite bridges can improve the strength of decks and reduce the shrinkage and creep effect on the long-term behavior of structures. How to ensure the connection between steel girders and concrete deck directly influences the composite behavior between steel girder and precast concrete deck as well as the behavior of the structure system. Compared with traditional multi-I girder systems, a twin-I girder composite bridge system is more simplified but may lead to additional requirements on the shear studs connecting steel girders and decks due to the larger girder spacing. Up to date, only very limited quantity of researches has been conducted regarding the behavior of shear studs on twin-I girder bridge systems. One convenient way for steel composite bridge system is to cast concrete deck in place with shear studs uniformly-distributed along the span direction. For steel composite bridge system using precast concrete deck, voids are included in the precast concrete deck segments, and they are casted with cast-in-place concrete after the concrete segments are erected. In this paper, several sets of push-out tests are conducted, which are used to investigate the heavier of shear studs within the voids in the precast concrete deck. The test data are analyzed and compared with those from finite element models. A simplified shear stud model is proposed using a beam element instead of solid elements. It is used in the finite element model analyses of the twin-I girder composite bridge system to relieve the computational efforts of the shear studs. Additionally, a parametric study is developed to find the effects of void size, void spacing, and shear stud diameter and spacing. Finally, the recommendations are given for the design of precast deck using void for twin I-girder bridge systems.

An Experimental Study on Evaluation of Fatigue Safety and Serviceability for the Precast Half Deck Panel Joints (반단면 프리캐스트 판넬 이음부의 피로 안전성 및 사용성 평가를 위한 실험적 연구)

  • Park, Woo Jin;Hwang, Hoon Hee;Kwon, Nam Seung
    • Journal of the Korean Society of Safety
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    • v.34 no.3
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    • pp.50-56
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    • 2019
  • Precast members have relatively good quality because they are manufactured in an environment suitable for quality control. A typical precast method in which pre-fabricated segments are assembled in the field requires a joint. Although the joint is a small part of the member, it greatly affects the behavior and quality of the structural member. In the previous study of this paper, the flexural strength of a joint, which is generally applied to half-depth precast deck systems, was verified to have higher strength than the design requirement. In addition, the proposed joint has been verified to have higher strength by reinforcing the connecting rebar. However, even if the flexural strength of the joints is sufficient, excessive deflection or lack of fatigue performance is likely to cause cracks in the half-depth precast deck system. In this study, the serviceability of the half-deck precast panel specimens with joints was evaluated and the experimental verification was conducted to evaluate the fatigue performance of the joint without connection rebar. As a result, the serviceability such as deflection and crack width was found to be higher than the design requirement in all the specimens. In the fatigue test, the fatigue effect was insignificant even in the absence of connection rebar.

Development of Precast deck Joint System (새로운 형식의 Precast 바닥판 연결방법 개발)

  • 주봉철;김영진;김병석;류형근;김덕진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.469-474
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    • 2003
  • Recently, to overcome the disadvantages of RC decks, advanced countries such as Japan and USA, and Europe are using prestressing connection precast decks and loop connection precast decks. The prestressing connection precast deck, however, has a weakness against steel corrosion, because of unreliable enforced grouting. The relatively low loading and fatigue capacities of the loop connection precast deck make it difficult to be used for the bridge that requires high fatigue resistance due to the frequent over loaded vehicles. This research proposes the improved connecting method for the precast decks to minimize its shortcomings based on both numerical analyses and full scale model tests. The proposed method maximizes the advantages of precast decks and extends it's service life.

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Fatigue Safety Evaluation of the Half-Depth Precast Deck with RC Rib Panel (리브 형상을 갖는 반단면 프리캐스트 바닥판의 피로 안전성 평가)

  • Hwang, Hoon Hee
    • Journal of the Korean Society of Safety
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    • v.34 no.5
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    • pp.103-110
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    • 2019
  • In order to reduce the accidents occurring at construction sites, it is necessary to approach with harmonious measures considering various aspects such as systems, training, facilities, and protection equipments. Suggestion of safe construction method can be a good alternative. In the previous study, the half-depth precast deck with RC rib panel was proposed as an alternative method for safe bridge deck construction, and the performance required by the design code was verified through a four-point bending test. But the actual bridge deck is subjected to the repetitive action of the wheel load rather than the bending condition due to the four-point load. In this study, fatigue test was performed by repeating the wheel load $2{\times}10^6$ cycles to verify the safety of the half-depth precast deck with RC rib panel under actual conditions. As a result, fatigue effect due to repetition of wheel load was not significant in terms of serviceability such as crack width and deflection. In the residual strength test conducted after the fatigue test, the half-depth precast deck with RC rib panel failed by punching shear which is typical failure mode of bridge decks and the residual strength was similar to the punching strength of the RC and PSC bridge decks in spite of the fatigue effects.