• 제목/요약/키워드: Powders and mechanical properties

검색결과 558건 처리시간 0.025초

ZnS 형광체 분말제조를 위한 기계적합금화법의 응용 연구 (Application of Mechanical Alloying Method on the Fabrication of Zinc Sulfide Photo-luminescence Powders)

  • 안인섭;정우현;배승열;성택경;박동규
    • 한국분말재료학회지
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    • 제12권4호
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    • pp.279-283
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    • 2005
  • In this study, the ZnS composite powders for host material in phosphor was synthesized in situ by mechanical alloying. As the mechanical alloying time increases, particle size of ZnS decreases. ZnS powders of $1.85\;\mu{m}$ in a mean size was fabricated by mechanical alloying for 10h. The crystal structures of ZnS powders were investigated by X-ray diffraction and the photo-luminescence properties was evaluated with the optical spectra analyzer. The steady state condition of mechanically alloyed ZnS was obtained as a mean particle size of $2\;\mu{m}$ in 5h milling. The sphalerite and wurtize structures coexist in the ZnS mechanically alloyed for 5h. The ZnS powder mechanically alloyed for 10h grows to the sphalerite structure. And the strong emission peaks of ZnS are observed at 480 nm wave length at the powders of mechanically alloyed for 10h, but the sphalerite and wurtize structures in ZnS coexist and emission peaks are not appeared at the powders of mechanically alloyed for 10h.

기계적 분쇄화법으로 제조된 $(Ti_{52}Al_{48})_{100-x}$-xB(x=0,0.5,2,5) 합금분말의 제조 및 미세조직 특성 (Synthesis and Microstructural Characterization of Mechanically Milled $(Ti_{52}Al_{48})_{100-x}$-xB (x=0,0.5,2,5) Alloys)

  • 표성규
    • 한국분말재료학회지
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    • 제5권2호
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    • pp.98-110
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    • 1998
  • $Ti_{52}Al_{48}$ and $(Ti_{52}Al_{48})_{100-x}B_x(x=0.5, 2, 5)$ alloys have been Produced by mechanical milling in an attritor mill using prealloyed powders. Microstructure of binary $Ti_{52}Al_{48}$ powders consists of grains of hexagonal phase whose structure is very close to $Ti_2Al$. $(Ti_{52}Al_{48})_{95}B_5$ powders contains TiB2 in addition to matrix grains of hexagonal phase. The grain sizes in the as-milled powders of both alloys are nanocrystalline. The mechanically alloyed powders were consolidated by vacuum hot pressing (VHP) at 100$0^{\circ}C$ for 2 hours, resulting in a material which is fully dense. Microstructure of consolidated binary alloy consists of $\gamma$-TiAl phase with dispersions of $Ti_2AlN$ and $A1_2O_3$ phases located along the grain boundaries. Binary alloy shows a significant coarsening in grain and dispersoid sizes. On the other hand, microstructure of B containing alloy consists of $\gamma$-TiAl grains with fine dispersions of $TiB_2$ within the grains and shows the minimal coarsening during annealing. The vacuum hot pressed billets were subjected to various heat treatments, and the mechanical properties were measured by compression testing at room temperature. Mechanically alloyed materials show much better combinations of strength and fracture strain compared with the ingot-cast TiAl, indicating the effectiveness of mechanical alloying in improving the mechanical properties.

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분말야금법으로 제조한 하모닉 구조재료의 신장플랜지 가공성 (Stretch-Flangeability of Harmonic Structure Material Manufactured by Powder Metallurgy Method)

  • 윤재익;이학현;박형근;;김형섭
    • 한국분말재료학회지
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    • 제24권2호
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    • pp.128-132
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    • 2017
  • Harmonic structure materials are materials with a core-shell structure having a shell with a small grain size and a core with a relatively large grain size. They are in the spotlight because their mechanical properties reportedly feature strength similar to that of a sintered powder with a fine grain size and elongation similar to that of a sintered powder with a coarse grain size at the same time. In this study, the tensile properties, microstructure, and stretch-flangeability of harmonic structure SUS304L made using powder metallurgy are investigated to check its suitability for automotive applications. The harmonic powders are made by mechanical milling and sintered using a spark plasma sintering method at 1173 K and a pressure of 50 MPa in a cylindrical die. The sintered powders of SUS304L having harmonic structure (harmonic SUS304L) exhibit excellent tensile properties compared with sintered powders of SUS304L having homogeneous microstructure. In addition, the harmonic SUS304L has excellent stretch-flangeability compared with commercial advanced high-strength steels (AHSSs) at a similar strength grade. Thus, the harmonic SUS304L is more suitable for automotive applications than conventional AHSSs because it exhibits both excellent tensile properties and stretch-flangeability.

기계적합금화법에 의한 Mg-BaFe12O19 계 강자성 복합분말의 제조 및 자기특성 (Fabrication and Magnetic Properties of Mg and BaFe12O19 Ferromagnetic Composite Powders by Mechanical Alloying)

  • 이충효
    • 한국재료학회지
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    • 제31권2호
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    • pp.61-67
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    • 2021
  • Fabrication of a ferromagnetic composite powder for the magnesium and BaFe12O19 system by mechanical alloying (MA) is investigated at room temperature. Mixtures of Mg and BaFe12O19 powders with a weight ratio of Mg:BaFe12O19 = 4:1, 3:2, 2:3 and 1:4 are used. Optimal MA conditions to obtain a ferromagnetic composite with fine microstructure are investigated by X-ray diffraction, differential scanning calorimetry (DSC) and vibrating sample magnetometer (VSM) measurement. It is found that Mg-BaFe12O19 composite powders in which BaFe12O19 is dispersed in Mg matrix are successfully produced by MA of BaFe12O19 with Mg for 80 min. for all compositions. Magnetization of Mg-BaFe12O19 composite powders gradually increases with increasing the amounts of BaFe12O19, whereas coercive force of MA powders gradually decreases due to the refinement of BaFe12O19 powders with MA time for all compositions. However, it can be seen that the coercivity of Mg-BaFe12O19 MA composite powders with a weight ratio of Mg:BaFe12O19=4:1 and 3:2 for MA 80 min. are still high, with values of 1260 Oe and 1320 Oe compared to that of Mg:BaFe12O19=1:4. This clearly suggests that the refinement of BaFe12O19 powders during MA process for Mg:BaFe12O19=4:1 and 3:2 tends to be suppressed due to ductile Mg powders.

전기방사한 폴리에틸렌옥사이드 나노섬유/에폭시 복합재료의 기계적 계면특성 (Mechanical Interfacial Properties of Electrospun-based Poly(ethyleneoxide) Nanofibers/Epoxy Composites)

  • 정효진;이재락;박수진
    • Composites Research
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    • 제18권3호
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    • pp.31-37
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    • 2005
  • 본 연구에서는 나노섬유로 강인화된 복합재료를 만들기 위해 전기방사방법을 이용해서 폴리에틸렌옥사이드 (PEO) 나노섬유를 제조하였고, 제조된 복합재료와의 기계적 계면특성을 비교하기 위해 PEO 입자로 강인화된 복합재료를 제조하였다. PEO 나노섬유의 파이버 직경과 모폴로지는 주사전자현미경을 통해 관찰하였고, 복합재료의 기계적 계면특성은 파괴인성 $(K_{IC})$과 층간 전단 강도실험 (ILSS)을 통하여 알아보았다. 실험결과, 인가전압이 증가될수록 파이버의 직경은 감소하였고. 고전압에서 제트 불안정성의 증가로 인해서 최적의 섬유구조는 15 kV에서 얻을 수 있었다. PEO 나노섬유로 강인화된 에폭시 복합재료는 파괴인성인자 값인 $K_{IC}$와 ILSS가 PEO 입자로 강인화된 복합재료보다 향상된 값을 나타내었다. 이는 나노섬유가 입자에 비해 높은 비표면적과 aspect ratio를 가짐에 따라 복합재료의 기계적 계면특성을 향상시키는데 중요한 역할을 하는 것으로 판단된다.

Cold Compaction Behavior of Nano and Micro Aluminum Powder under High Pressure

  • Kim, Dasom;Park, Kwangjae;Kim, Kyungju;Cho, Seungchan;Hirayama, Yusuke;Takagi, Kenta;Kwon, Hansang
    • Composites Research
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    • 제32권3호
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    • pp.141-147
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    • 2019
  • In this study, micro-sized and nano-sized pure aluminum (Al) powders were compressed by unidirectional pressure at room temperature. Although neither type of Al bulk was heated, they had a high relative density and improved mechanical properties. The microstructural analysis showed a difference in the process of densification according to particle size, and the mechanical properties were measured by the Vickers hardness test and the nano indentation test. The Vickers hardness of micro Al and nano Al fabricated in this study was five to eight times that of ordinary Al. The grain refinement effect was considered to be one of the strengthening factors, and the Hall-Petch equation was introduced to analyze the improved hardness caused by grain size reduction. In addition, the effect of particle size and dispersion of aluminum oxide in the bulk were additionally considered. Based on these results, the present study facilitates the examination of the effect of particle size on the mechanical properties of compacted bulk fabricated by the powder metallurgy method and suggests the possible way to improve the mechanical properties of nano-crystalline powders.

철계 복합 분말로 제조된 오버레이 용접층의 미세조직 및 특성 (Microstructure and Characterization of Overlay Welding Layer using Fe-based Composite Powders)

  • 민홍;이종재;이진규
    • 한국분말재료학회지
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    • 제26권3호
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    • pp.214-219
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    • 2019
  • In this study, the microstructure and characterization of an overlay welding layer using Fe-based composite powders are reported. The effects of the number of passes and composition of powders on the microstructure and mechanical properties are investigated in detail. The welding wire and powders are deposited twice on a stainless-steel rod using a laser overlay welding process. The microstructure and structural characterization are performed by scanning electron microscopy and X-ray diffraction. The mechanical properties of the first and second overlay layers are analyzed through the micro-Vickers-hardness tester and abrasion wear tester. In the second overlay layer, the hardness and specific wear are approximately 840 Hv and $2.0{\times}10^{-5}mm^3/Nm$, respectively. It is suggested that the increase of the volume fractions of $(Cr,Fe)_7C_3$ and NbC phases in the second welding layer enhances the hardness and wear resistance.

기계적 합금화된 ODS NiAl에서 분산상 및 기지상의 조대화 거동 (Coarsening of Dispersoid and Matrix Phase in Mechanically Alloyed ODS NiAl)

  • 어순철
    • 한국분말재료학회지
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    • 제4권1호
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    • pp.48-54
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    • 1997
  • NiAl powders containing oxide dispersoids have been produced by mechanical alloying process in a controlled atmosphere using high energy attrition mill. The powders have been consolidated by hot extrusion and hot pressing followed by isothermal annealing to induce microstructure coarsening to improve high temperature properties. Grain growth and dispersoid coarsening kinetics have been investigated as functions of annealing time and temperature. Coarsening of dispersion strengthen NiAl and dispersoid has been discussed. Some clues of secondary recrystallization have been investigated. Mechanical property measurements have been also made and correlated with the microstructures.

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기계적 밀링 공정에 의해 제조된 Al-B4C 복합분말의 밀링 거동 연구 (Milling Behaviors of Al-B4C Composite Powders Fabricated by Mechanical Milling Process)

  • 홍성모;박진주;박은광;이민구;이창규;김주명;이진규
    • 한국분말재료학회지
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    • 제19권4호
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    • pp.291-296
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    • 2012
  • In the present work, Al-$B_4C$ composite powders were fabricated using a mechanical milling process and its milling behaviors and mechanical properties as functions of $B_4C$ sizes ( $100{\mu}m$, 500 nm and 50 nm) and concentrations (1, 3 and 10 wt.%) were investigated. For achieving it, composite powders and their compacts were fabricated using a planetary ball mill machine and magnetic pulse compaction technology. Al-$B_4C$ composite powders represent the most uniform dispersion at a milling speed of 200 rpm and a milling time of 240 minutes. Also, the smaller $B_4C$ particles were presented, the more excellent compositing characteristics are exhibited. In particular, in the case of the 50 nm $B_4C$ added compact, it showed the highest values of compaction density and hardness compared with the conditions of $100{\mu}m$ and 500 nm additions, leading to the enhancement its mechanical properties.

기계적합금화시킨 TiNi 분말의 열처리조건에 따른 상변화 및 Al/TiNi소결체 내에서의 미세조직 특성 (Phase Changes of Mechanically Alloyed TiNi Powders by Heat-treatment and Microstructural Properties in the Al/TiNi Sintered Materials)

  • 차성수
    • 한국분말재료학회지
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    • 제3권3호
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    • pp.174-180
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    • 1996
  • Microstructure and phase transformation of mechanically alloyed TiNi powders added to aluminium matrix for enhancing the damping properties were studied. Four compositions between 48.5 and 51.5 at% Ti intermetallic compounds were selected to control the fraction of martensite phase. Mechanically alloyed TiNi powders were heat-treated at vacuum of $10^{-6}$ torr for crystallization. Ball milled AI/TiNi composite powders were swaged at room temperature and rolled at 450 $^{\circ}C$. After mechanical alloying for 10 hours, Ti and Ni elements were alloyed completely and amorphous phase was formed. Amorphous phase was crystallized to martensite (Bl9') and austenite(B2) after heat treating for 1 hour at the temperature of 850 $^{\circ}C$, and TiNi$_3$, intermetallic compound was partially formed. Considerable amount of martensite phase was remained after swaging and rolling.

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