• 제목/요약/키워드: Powder Packing

검색결과 105건 처리시간 0.02초

무가압분말충전성형법에 의한 다공성 세라믹스의 제조 및 특성 : I. 알루미나 (The Fabrication and Characteristics of Porous Alumina Ceramics by Pressureless Powder Packing Forming Method : I . Alumina)

  • 박정현;황명익;김동희;최환욱;김용남
    • 한국세라믹학회지
    • /
    • 제36권6호
    • /
    • pp.662-670
    • /
    • 1999
  • Porous alumina was fabricated from pressureless powder packing forming method using powders granulated by spray drying. It was investigated the pore size distribution of fabricated porous alumina. The results of microstructural observation showed that intraganular pore size and intragranular pore size. At 1700$^{\circ}C$ there were no intragranular pores but it showed homogeneous distribution of intergranular pore size. The bending strength and shrinkage increased as porosity decreased. In case of thermal shock resistance sudden decrease of bending strength to $\Delta$T was not shown because intergranular large pore prevented sudden crack propagation.

  • PDF

무가압분말 충전성형법에 의한 다공성 세라믹스의 제조 및 특성 : II. 뮬라이트 & 코디어라이트 (The Fabrication and Characteristics of Porous Ceramics by Pressureless Powder Packing Forming Method ; II, Mullite & Cordierite)

  • 박정현;황명익;김동희;최환욱;김용남
    • 한국세라믹학회지
    • /
    • 제36권6호
    • /
    • pp.671-678
    • /
    • 1999
  • Porous ceramics were fabricated from pressureless powder packing forming method using mullite and cordierite powders granulate by spray drying. The bending strength and shrinkage of porous ceramics were increased and their porosity were decreased with increasing temperature. It showed homogeneous distribution of 2$\mu\textrm{m}$ intergranular pores of mullite at 1400$^{\circ}C$, 2.5$\mu\textrm{m}$ intergranular pores of cordierite at 1300$^{\circ}C$ respedtively. Above that temperature intragranular particles were sintered and sintering by intergranular necking was extremely proceeded. In the test of thermal shock resistance sudden decrease of bending strength to $\Delta$T was not shown because intergranular large pore prevented sudden crack propagation.

  • PDF

(Nd, Dy)-Fe-B 소결자석의 성형조건에 따른 자기특성 변화 (Variation of Magnetic Properties of (Nd, Dy)-Fe-B Sintered Magnets with Compaction Conditions)

  • 남궁석;이민우;한세준;장태석
    • 한국분말재료학회지
    • /
    • 제19권1호
    • /
    • pp.1-5
    • /
    • 2012
  • In order to improve the remanence of (Nd, Dy)-Fe-B sintered magnets, we investigated the influence of compaction conditions such as packing density, applied field and green density on the magnetic properties. While the remanence decreased with increasing the packing density and green density, it increased with the increase of the applied field. In addition, XRD analysis revealed that the remanence was enhanced as the degree of powder alignment was improved. The green density was more influential on the remanence than the packing density and applied field.

Billet 장입 방식을 이용 제조한 Bi(Pb)-Sr-Ca-Cu-O 초전도 선재의 특성 (Characteristics of Bi(Pb)-Sr-Ca-Cu-O Superconductor Wire Fabricated using the Billet Insertion Method)

  • 장건익;유재근;홍계원
    • 한국세라믹학회지
    • /
    • 제33권4호
    • /
    • pp.471-477
    • /
    • 1996
  • During Bi(Pb)-Sr-Ca-Cu-O superconductor wire fabrication the effect of the initial packing density on the final characteristics of superconductor wire was systematically studied. To increase the powder packing density with uniform distribution of superconducting core a billet insertion method processed by CIP was applied instead of the commonly used vibration and ramming method of powder insertion into silver sheath. Compared with the vibration and ramming method the billent insertion technique processed by CIP cause the 30% incre-specimen with 130${\mu}{\textrm}{m}$(core thickness : 45 ${\mu}{\textrm}{m}$)and 5.24 mm width processed at 84$0^{\circ}C$for 200hrs. shows specimen with 130${\mu}{\textrm}{m}$ (core thickness ; 45${\mu}{\textrm}{m}$)and 5.24 mm width processed at 84$0^{\circ}C$ for 200 hrs. shows maximum 34A for Ic and 16, 700 A/cm2 for Ic measured at 77K and 0T. Also the sample rolled 3 times shows maximum 7, 2A for Ic and 11, 000 A/cm2 for 77K and 0T. Based on X-ray experimental results the formation of Bi-2223 and texture were significantly well developed at the interface between the superconducting core and silver sheath as compared with those of the interior area of superconducting core.

  • PDF

Powder Packing Behavior and Constrained Sintering in Powder Processing of Solid Oxide Fuel Cells (SOFCs)

  • Lee, Hae-Weon;Ji, Ho-Il;Lee, Jong-Ho;Kim, Byung-Kook;Yoon, Kyung Joong;Son, Ji-Won
    • 한국세라믹학회지
    • /
    • 제56권2호
    • /
    • pp.130-145
    • /
    • 2019
  • Widespread commercialization of solid oxide fuel cells (SOFCs) is expected to be realized in various application fields with the advent of cost-effective fabrication of cells and stacks in high volumes. Cost-reduction efforts have focused on production yield, power density, operation temperature, and continuous manufacturing. In this article, we examine several issues associated with processing for SOFCs from the standpoint of the bimodal packing model, considering the external constraints imposed by rigid substrates. Optimum compositions of composite cathode materials with high volume fractions of the second phase (particles dispersed in matrix) have been analyzed using the bimodal packing model. Constrained sintering of thin electrolyte layers is also discussed in terms of bimodal packing, with emphasis on the clustering of dispersed particles during anisotropic shrinkage. Finally, the structural transition of dispersed particle clusters during constrained sintering has been correlated with the structural stability of thin-film electrolyte layers deposited on porous solid substrates.

연자성 복합체에서 파우더 크기 분포와 Epoxy Resin에 따른 Packing Density 변화 (The Variation of Packing Density According to Powder Size Distribution and Epoxy Resin in Soft Magnetic Composite)

  • 이창현;오세문;신효순;여동훈;김진호
    • 한국전기전자재료학회논문지
    • /
    • 제30권12호
    • /
    • pp.782-787
    • /
    • 2017
  • There is growing interest in power inductors in which metal soft magnetic powder and epoxy resin are combined. In this field, the process technology for increasing the packing density of magnetic particles in an injection molding process is very important. However, little research has been reported in this regard. In order to improve the packing density, we investigated and compared the sedimentation heights of pastes for three types of soft magnetic alloy powders as a function of the mixing ratios and the type of resin used. Experimental results showed that the packing density was the highest (71.74%) when the mixing ratio was 80 : 16 : 4 (Sendust : Fe-S : CIP) according to the particle size using an SE-4125 resin. In addition, the packing density was found to be inversely related to the layer separation distance. As a result, it was confirmed that the dispersion of solid particles in the paste was important for curing; however, the duration of the curing process can greatly affect the packing density of the final composite.

분말 충전 성형법을 이용한 SiC-Al Alloy 복합체의 제조 (Preparation of SiC-Al alloy Composite by Pressureless Powder Packing Forming Method)

  • 박정현;송준광;백승수;염강섭;강민수
    • 한국세라믹학회지
    • /
    • 제34권4호
    • /
    • pp.343-350
    • /
    • 1997
  • To fabricate the ceramic/metal(SiC/ Al alloy) composite, SiC preform was prepared by Pressureless Powder Packing Forming Method and 6061 Al alloy was infiltrated into the preform. Uniform compact having an average pore size of 10 ${\mu}{\textrm}{m}$ and narrow pore size distribution was prepared. Phenolic resin solution(40 wt%) was penetrated into the SiC compact, and then the compact was preheated at the temperature of 120$0^{\circ}C$. The pore size distribution and the microstructure of the preform were not changed by preheating. An uniform microstructure without any crack in the preform was obtained in SiC-Al alloy composite. The infiltration of 6061. Al alloy into the preform began at the temperature of 130$0^{\circ}C$ and the amount of infiltration increased in proportion to the infiltration temperature and the soaking time. The increasement rate of the infiltration amount decreased after 3 h. As a result of the infiltration at 140$0^{\circ}C$ for 4 h, Al alloy was well distributed in the interparticle channels and the relative density of the composite was above 98%. The strength and the fracture toughness of the composite were 303 MPa and 21.65 MPam1/2, respectively.

  • PDF

사출성형용 컴파운드의 유연학적 특성에 미치는 SH-CO 계 분말의 입도 영향 (Effect of Powder Size on the Rheological Characteristics of Sm-Co Type Compound for Powder Injection Molding)

  • 정우상;김윤배;정원용
    • 한국자기학회지
    • /
    • 제11권4호
    • /
    • pp.157-162
    • /
    • 2001
  • Sm-Co계 플라스틱 자석 제조를 위한 사출 성형용 컴 파운드의 제조법을 연구하기 위해 미세분말과 조대분말을 혼합하여 자성분말의 입도 변화, 배합비 및 부피분율에 따른 컴파운드의 유변학적 특성을 조사하였다. 조대분말의 평균입도가 증가하면 분말의 충진율이 증가하여 컴파운드의 점도가 감소하였다. 그러나 미세분말의 평균입도가 작아지는 경우, 미세분말들간의 응집성으로 인하여 오히려 점도가 증가하였다. 기계적으로 분쇄된 Sm-Co계 분말의 경우, 125~75 $\mu\textrm{m}$ 크기의 조대분말과 평균입도 4.9 $\mu\textrm{m}$인 미세분말을 혼합하여 제조된 컴파운드의 점도는 분말의 배합비에 의존하며 조대분말을 60%혼합한 경우 가장 낮은 점도를 나타냈다. 이는조대분말의 양이 60 %일 때 자성분말의 충진율이 최대가 됨을 의미한다. 자성분말의 부피분율에 따른 컴파운드의 점도는 유변학적 모델을 잘 만족시켰으며 사출 성형이 가능한 Sm-Co계 자성분말의 최대 부피분율은 약 66 %이었다.

  • PDF

Numerical Simulation of Cold Compaction of 3D Granular Packings

  • Chen, Yuan;Imbault, Didier;Doremus, Pierre
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.189-190
    • /
    • 2006
  • During cold compaction processes loose powder is pressed under tooling action in order to produce complex shaped engineering components. Here, the analysis of the plastic deformation of granular packings is of fundamental importance to the development of computer simulation models. Powders can be idealized by packing discrete particles, where each particle is a sphere meshed with finite elements. The pressing of a body centered cubic packing was compared with numerical prediction and experimental data. The global response was expressed in force-displacement curve, and the accuracy of the numerical models analyzed for high relative densities up to 0.95.

  • PDF