• Journal of Power System Engineering
• /
• v.15 no.1
• /
• pp.51-56
• /
• 2011

The various process parameters of thermal spray process affects on quality of Ni-based coatings. Thus, there is need to analyze the effect of process parameters on quality of Ni-based coatings. In this paper, the effects of process parameters on hardness and wear rate of Ni-based coatings were investigated using 4 design of experiments. First, the Ni-based coatings were fabricated according to $L_9(3^4)$ orthogonal array. The hardness tests and the wear tests were performed on the Ni-based coatings. The analysis of variance for the hardness and wear rate were carried out. As a results, the acetylene gas flow and the powder feed rate were identified as main factors effected on the hardness and the oxygen gas flow and the acetylene gas flow were identified as main factors effected on the wear rate. The full factorial experiments design with different levels was applied for investigation of effect of these main factors.

• Transactions of Materials Processing
• /
• v.24 no.4
• /
• pp.287-292
• /
• 2015

The possibility of chemical precipitation for recycled ammonium paratungstate (APT) was studied. WO₃ particles were synthesized by chemical precipitation method using a 1:2 weight ratio of APT:DI-water. At the 500℃ sintering temperature, the X-ray diffraction results showed that APT completely decomposed to WO₃. For the granulated powder WC-Co, vacuum heat treatment at proper temperatures increases tap density and flow-ability. Hardness of the WC-Co thermal spray coating layer was measured in the range HV 831~1266. Spray conditions for the best characteristic values were an oxygen flow rate=1500 scfh, a fuel flow rate = 5.25gph and a gun distance = 320mm.

• YAKHAK HOEJI
• /
• v.34 no.5
• /
• pp.302-310
• /
• 1990

A study has been made of the Korean bentonite aqueous suspension contrast with American bentonite by means of XRD IR swelling, gel formation and rheogram at various conditions such as concentration, temperature and pH. The Korean bentonite was identified as montmorillonite clay containig a small proprotion of crystoballite and mordenite, and its swelling power were acceptable for requirements of Korean pharmacopeia regulations though its values were not satisfied. Korean bentonite swelled to 10 times and American one did to 15 times compared to its bulkiness of powder. The rheogram of Korean bentonite suspension reveals bulged pseudoplatic flow with yield value at higher concentration and pseudoplastic flow without yield value at lower concentration. The higher the concentration, the greater were the apparent viscosity and hysteresis loop. Korean bentonite suspension showed insignificant temperature dependence on both apparent viscosity and hysteresis loop and it was more temperature dependent on viscosity but less on hysteresis loop than those of American sample. The pH dependence was so high on viscosity that apparent minimum value was near pH 7 and maximum value at pH 3 or 7. The hysteresis loop appeared minimum over the pH range 5-7 and maximum near pH 3 or 11. The Korean bentonite was inferior to the American bentonite in swelling volume, gel formation, thioxotropy, however, it would be possible to improve the quality of Korean bentonite by developing the method of purification for bentonite clay.

• Proceedings of the Korean Institute of Building Construction Conference
• /
• 2008.05a
• /
• pp.93-97
• /
• 2008

The study analyzed on each kind of basic characteristics in mortar to prove an effect of pre-mix cement, ultra high strength binder. The results were as follows. in characteristics of not set mortar, fluidity time was the quickest at the time of using POBSA and was more delayed at the time of using Fly Ash than at the time of using Blast Furnace Slag as a binder. Mortar ring flow and flow con flow got smaller as fluidity time got longer, on the contrary to fluidity time. Unit capacity mass was smaller at the time of using Fly Ash than at the time of using Blast Furnace Slag. According to pre-mix, it was difficult to discover a regular tendency. In characteristics of hardening mortar, the 28th day compressive strength was better than thing mixed after measuring separately in pre-mix. According to a binder's kind, Silica Fume B, C was better than Silica Fume A.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 2008.06a
• /
• pp.172-172
• /
• 2008

By thermal evaporation method, well-aligned ZnO nanowires were synthesized on sapphire substrate at $1000^{\circ}C$ with different oxygen flow rate by using pure ZnO powder (99.999 %). The as-synthesized ZnO nanowires were characterized by field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM). The well-aligned nanowires are single crystalline in nature and perpendicularly grown along the c-axis. Also the growth rate of nanowires, such as diameter and length, had a tendency to increase as oxygen flow rate increased. Based on the PL measurement of ZnO nanowires, we found that the near band edge of emission redshifted with the increasing intensity of the defect-related green emission in proportion to the increase of oxygen flow rate. "This research was supported by the Korea Research Foundation Grant funded by the Korean Government(MOEHRD)" (The Regional Research Universities Program/Chungbuk BIT Research-Oriented University Consortium).

• Proceedings of the KSME Conference
• /
• 2008.11b
• /
• pp.2357-2362
• /
• 2008

LHP is different from a conventional heat pipes in design and heat and fluid flow passages. The situations of the former is much complex than the latter. In LHPs, evaporation occurs at the contact interface between the heating plate and the porous wick, so some micro channels machined at the contact interface serve to let the vapor flow out of the evaporator. This complexity of contact geometry was known to cause a high resistance to heat flow. The present work was to study the problem of heat passage across the contact surface for LHPs and determine those values contact resistance. For two cases of contact structures, the thermal contact resistances were examined experimentally, one being obtained through mechanical contact under pressure and the other through sintered bonding. Nickel powder wick and copper plate were used for specimens. The result showed that a substantial reduction of contact resistance of an order of degree could be obtainable by sintered bonding.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2017.05a
• /
• pp.766-774
• /
• 2017

Software has been developed for simulating particle dispersion in a circular pipe with sudden-expansion, which models the fuel feeding system of a combustor that uses metal powder like aluminum as fuel. The Lagrangian based discrete tracer point method was employed for a plug flow of particles that satisfies local turbulent velocity fluctuations. A radial velocity component was created to improve the flow turning outwards in the recirculation zone. The particle distribution patterns from both with and without the component were directly compared with the experiments near the reattachment.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.20 no.11
• /
• pp.17-23
• /
• 2021

A cyclone is a dust-separating mechanism that works on the principle of centrifugal force. The performance of a cyclone is evaluated using pressure loss and collection efficiency. A multi-cyclone arrangement is used to improve the collection efficiency within a limited area. In this study, experiments and numerical analyses were conducted on a dual arrangement of mini-hydrocyclone separators, which was fabricated using 3D printing. The experiment was performed at an inlet flow rate of 0.7 m/s, and alumina powder with a particle size of 0.5, 15, and 50 ㎛. ANSYS FLUENT, was used for the numerical analysis. The reliability of the numerical analysis was verified through a comparison with the experimental results. The errors in the experiment and numerical analysis were confirmed to be 2% at the outlet flow rate.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.21 no.9
• /
• pp.28-34
• /
• 2022

The flow at the top surface of the hopper is of particular industrial interest. Previously, the velocity distribution inside the hopper was predicted using the simple, void and spot models, which are equations for the particle flow field. However, because these equations cannot predict the velocity distribution at the top surface, a new equation has been recently proposed. This study employed the discrete element method with the changed shape of the particles. Based on the results, the shape of the particle had no effect on the discharge angle and shape of the velocity distribution; however, it greatly affected the size of the velocity distribution and bed thickness of the flowing particles. Therefore, in the future, it is necessary to modify the theoretical equation by considering the shape of the particles.

• Journal of the Korean Vacuum Society
• /
• v.22 no.2
• /
• pp.66-78
• /
• 2013

In order to develop of 80 kW RF plasma torch system, we achieved three-dimensional simulations for the extraction of more information as temperature in torch and fluid behavior analysis, etc. The position of powder injection tube, the plasma discharge characteristics with various input current and various length of ceramic tube, and the plasma temperature characteristics with process gas flow rate such those was simulated. RF thermal plasma torch designed by simulation was manufactured that was measured to the maximum of 89.3 kW power. The mass production using developed 80 kW RF thermal plasma torch system were investigated by characteristics manufactured of Si nano powder. The mass-production level of Si nano-powder was average of 539 g/hr and high yield rate of 71.6%, respectively. The particle size distribution $D_{99}/D_{50}$ of manufacturing nano-powder was investigated to 1.98 as a good uniform.