• Title/Summary/Keyword: Porosity generation

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An Analysis of the Cause of Porosity Generation and Reduction Plan in Fillet Welding (필렛용접에서의 결함발생 원인 분석 및 저감 방안)

  • Choi, K.Y.;Kim, Y.P.;Kim, K.J.;Kim, D.S.;Bae, S.D.
    • Special Issue of the Society of Naval Architects of Korea
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    • 2006.09a
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    • pp.128-133
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    • 2006
  • Generally, porosity which was formed by pyrolysis of the primer is usually generated in the weld metal in respect of increase of the welding speed. in order to analyze the cause of porosity generation, this study was performed using FCAW(flux cored arc welding) process for three kinds of inorganic.zinc primer. in addition the evaluation by influence of welding method on porosity generation is conducted to compare between FCAW and MAG(metal active gas) welding with the same inorganic zinc primer. As the result of this investigation, not only primer of lower organic binder and zinc but also FCAW process than MAG in fillet welding have been verified the excellent resistance to the porosity generation for horizontal fillet welding.

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CHARACTERISTICS OF RESIDUAL CARBON DERIVED FROM THE COMBUSTION OF VACUUM RESIDUE IN A TEST FURNACE

  • Park, Ho-Young;Seo, Sang-Il
    • Environmental Engineering Research
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    • v.12 no.3
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    • pp.109-117
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    • 2007
  • The characteristics of carbonaceous particles collected from the combustion of Vacuum Residue (VR) in a test furnace have been investigated. The physical and chemical characterization includes particle size, scanning electron microscopy of the surface structure, measurement of porosity, surface area and density, EDX/XRD analyses and measurement of chemical composition. The studies show that the carbonaceous VR particles are very porous and spheroidal, and have many blow-holes on the surface. The particles become smaller and more sponge-like as the reaction proceeds. The present porosity of VR particles is similar to that of cenospheres from the combustion of heavy oil, and the majority of pores are distributed in macro-pores above $0.03\;{\mu}m$ in diameter. Measurements of pore distribution and surface area showed that the macro-pores contributed most to total pore volume, whereas the micro-pores contributed to total surface area.

Correlation Among Permeability, Apparent Density, And Porosity of Human Lumbar Vertebral Trabecular Bone (인체 요추해면골의 배류계수, 겉보기밀도, 공극비 사이의 상관관계에 관한 연구)

  • 홍정화;강신일
    • Journal of Biomedical Engineering Research
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    • v.18 no.4
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    • pp.333-338
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    • 1997
  • Abnormal intraosseous flow and pressure in trabecular bone could cause various pathological conditions such as osteonecrosis and osteoarthritis. Characteristics of intraosseous fluid flow and pressure generation in porous trabecular bone can be significantly affected by the permeability. Factors which determine the permeability could be the porosity and apparent density of trabecular bone. However, there is little data on the permeability and the relationship among the permeability. porosity, and apparent density of trabecular bone. In this study. the permeability. porosity, and apparent density of human lumbar vertebral trabecular bone were experimentally measured. Also, a power relationship among the permeability, porosity, and apparent density was investigated to understand effects of the porosity and apparent density variations on the permeability of trabecular bone based on Kozeny-Carman equation. A near linear relationship between intraosseous fluid flow and time indicated that the fluid phase flowed through the pores in trabecular bone is governed by the permeability. The permeability of trybecular bone was found to have a significant power relationship with the porosity and apparent density (r: 0.84 and $\textit{p}$< 0.0005). The power relationship could be useful to determine the permeability of trybecular bone after measuring the apparent density and porosity.

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Study for Permanent Mold Design Technology and Porosity Defect Prediction Method by Multi-Phase Flow Numerical Simulations (다상유체해석을 통한 기포결함 예측과 금형설계기술)

  • Choi Y. S.;Cho I. S.;Hwang H. Y.;Choi J. K.;Hong J. H.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.224-232
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    • 2005
  • The high-pressure die-casting is one of the most effective methods to produce a large amount of products in short cycle time. This process, however, has a problem that the gas porosity defect appears easily. The generation of gas porosity is known mainly due to the air entrapment during the injection stage. Most of numerical simulations for the molten metal flow pattern observations have done in the treating of one phase fluid flow but the gas-liquid interface is essentially multi- phase phenomenon. In this paper, the two-phase fluid flow numerical simulation methods have been adapted to predict the gas porosity generations in the molten metal. The accuracy and the usefulness of the new simulation module have been emphasized and verified through some comparison experiments.

Numerical Simulation for Generation of Homogeneous Thin-Film in Spray Deposition (분무증착에서 균일 박막형성을 위한 전산모사)

  • Jeong, Heung-Cheol;Go, Sun-Mi;Choi, Gyung-Min;Kim, Duck-Jool
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2702-2707
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    • 2007
  • The purpose of this study is to calculate the behavior of molecules for the generation of homogeneous thin-films in the process of spray deposition. The calculation system was composed of a suface molecular region and droplet molecular region. The thin-film was generated when droplet molecules fell to surface molecules. Lennard-Jones potential had been used as intermolecular potential, and only attraction 때 d repulsion had been used for the behavior of the droplet on the solid surface. As results, the behavior of the droplet was so much influenced by the surface temperature in the spray deposition process. High temperature of surface has higher porosity and larger spread area. It was found that simulation results generally agreed well with previous the experimental results. This simulation result will be the foundation for the deposition processes of industry.

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Mechanistic Model of Dryout in a Heat-Generating Porous Medium

  • Kim, Seong-Ho;Chang, Soon-Heung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.537-542
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    • 1996
  • In the present work the influence of various physical parameters on the two-phase flow behavior in a self-heated porous medium has been studied using a numerical model, that is, the effects of heat generation rate, of porosity, of particle size, and of system pressure on the dryout process. To analyze the effect of these parameters, the variation of both liquid volumetric fraction and liquid axial velocity is evaluated at the steady state or at the onset of a first boiled-out region. The analysis of computational results indicate that a qualitative tendency exists between the parameters such as heat generation rate, porosity, effective particle diameter and the temporal development of the liquid volumetric fraction field up to dryout. In addition to these parameters, a variation of fluid properties such as phase density, phase viscosity due to a change of system pressure can be used for gaining insight into the nature of two-phase flow behavior up to dryout.

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The Effect of Some Physical Parameters on Saturation and Velocity Profiles in a Porous Medium

  • Ghyym S. H.
    • 한국전산유체공학회:학술대회논문집
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    • 1997.10a
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    • pp.120-125
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    • 1997
  • In the present work the influence of various physical parameters on the two-phase flow behavior in a self-heated porous medium has been studied using a numerical model, that is, the effects of heat generation rate, of porosity, of particle size, and of system pressure on the dryout process. To analyze the effect of these parameters, the variation of both liquid volumetric fraction (i.e., liquid saturation) and liquid axial velocity is evaluated at the steady state or at the onset of a first boiled-out region. The analysis of computational results indicate that a qualitative tendency exists between the parameters such as heat generation rate, porosity, effective particle diameter and the temporal development of the liquid volumetric fraction field up to dryout. In addition to these parameters, a variation of fluid properties such as phase density, phase viscosity due to a change of system pressure can be used for gaining insight into the nature of two-phase flow behavior up to dryout.

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Characterization of electron beam (EB) welds for SUS310S

  • Kim, Hyun-Suk;Castro, Edward Joseph D.;Lee, Choong-Hun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.360-360
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    • 2011
  • In this work, SUS310S used for valve plate assembly was electron beam (EB) welded to determine the influence of the parametric conditions on the characteristics of the weld and to minimize porosity and micro-fissures among others. The evolution in the weld geometry and microstructure was examined as a function of the process conditions such as beam current and focusing current under a constant welding speed and accelerating voltage. The integrity of the EB welds in SUS310S was examined for defects (e.g. cracking, porosity, etc.), adequate penetration depth, and tolerable weld width deviation for the various welding conditions. Optical microscopy (OM), x-ray photoelectron spectroscopy analysis (XPS), scanning electron microscopy (SEM) and 3D micro-computed tomography (Micro-CT) for the cross section analysis of the electron beam welded SUS310S were utilized. The tensile strength and hardness were analyzed for the mechanical properties of the EB weld. At the 6 kV accelerating voltage, it was determined that a satisfactory penetration depth and desirable weld width deviation requires a beam current of 30 mA and a focusing current of 0.687 A at the welding speed of 25 mm/sec.

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A Study on Function of Artificial Upwelling Structure of Material (재질에 따른 인공용승구조물의 기능성에 관한 연구)

  • Jeon, Yong-Ho;Kim, Hong-Jin;Ryu, Cheong-Ro
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.277-282
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    • 2002
  • This study was performed to find out basic function of artificial upwelling structures. Generation of artificial upwelling current was affected by size of structures, incident current and porosity. when stratification parameters was about 3.0, relative height(hs/h) of structures was $0.125{\sim}0.15$, stable artificial upwelling current was generated in the back-side of structures. when porosity is lower than 50%, the effect of artificial upwelling structure was to be better than little by little.

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Porosity Reduction during Gas Tungsten Arc-Gas Metal Arc Hybrid Welding of Zinc Coated Steel Sheets (II) - Hybrid Welding Results (GTA-GMA 하이브리드공정에 따른 자동차용 아연도금강판의 용접부 기공감소 (II) - 하이브리드공정 적용 결과)

  • Ahn, Young-Nam;Kim, Cheolhee
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.48-54
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    • 2016
  • The use of Zn coated steel has increased in the automotive industry due to its excellent corrosion resistance. Conventionally the BIW(body-in-white) structure and the hang-on parts have been made of Zn coated steel and more recently Zn coated steel began to be applied in the chassis parts. During gas metal arc (GMA) welding of the chassis part, lap fillet joint used to be adopted but spatter generation and porosities are most important concerns. In the industrial applications, an intentional joint gap was made to avoid the weld defects but it is not easy to control the size of joint gap. In this research, gas tungsten arc (GTA) is combined with GMA welding where GTA precedes GMA. As pulsed arc was adopted as GMA, GTA was oscillated along the longitudinal direction by pulsing GMA, but the arc oscillation did not disturb the molten droplet transfer of GMA welding. By increasing the distance between GTA and GMA, the length of weld pool increased and porosity could be reduced. Moreover porosity in the welds was fully removed when the distance between two arcs was 15 mm.