• Title/Summary/Keyword: Pond ash

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Compressive Strength Properties of Geopolymers from Pond Ash and Possibility of Utilization as Synthetic Basalt

  • Kim, Byoungkwan;Lee, Bokyeong;Chon, Chul-Min;Lee, Sujeong
    • Journal of the Korean Ceramic Society
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    • v.56 no.4
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    • pp.365-373
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    • 2019
  • Pond ash is a mixture of mostly coarser fly ash and bottom ash. The recycling rate of pond ash is low because pond ash is mixed with seawater and deposited in ponds. The pond ash is also subjected to natural weathering over a period of time. In this study, we investigated whether pond ash can be used as a raw material of geopolymers, without any purification process or through a minimal purification process. In addition, we investigated whether synthetic basalt made by adding foaming agent to geopolymer or casting it into a mold can show the surface of the natural basalt as it is. The highest 7-day compressive strength in geopolymers from pond ash without purification process was 26 MPa. The highest 7-day compressive strength in geopolymers from pond ash with impurities removed through dry sieve analysis was found to improve to 80 MPa. On the other hand, synthetic basalt made with geopolymer was shown to be more advantageous aesthetically when produced by casting it in a silicone mold rather than by adding a foaming agent. Non-purified pond ash can be made into geopolymers having low strength. Pond ash purified by sieving can, without use of an aggregate, be made into geopolymer having high-strength. Also, it is possible to produce synthetic basalt with the same appearance as natural basalt and sufficient strength for commercialization. This process will contribute to the mass consumption and recycling of pond ash.

Assessment of Controlled Low Strength Material using Pond Ash for Pipe Backfill Materials (매립석탄재 활용 CLSM의 관 뒤채움재 적용성 평가)

  • Young-Wook Kim;Young-Cheol Lim;Doo-Bong Yeon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.1
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    • pp.32-38
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    • 2023
  • In this study, as part of the practical development of technology for CLSM using pond ash, the characteristics such as flowability, bleeding rate, and strength of the CLSM according to physical properties such as particle size distribution and particulate content of the pond ash were reviewed. As a result of analyzing the properties of the collected pond ash, it was found that the characteristics of density and particle size distribution were different. As a result of evaluating the characteristics of the CLSM for three types of pond ash, it was found that the blending conditions to satisfy the quality stipulated in ACI 229R were different, and mainly affected the particle size distribution characteristics and particulate content of the pond ash. In case of coarse-grained pond ash (PA-3), mixing conditions that satisfy the performance requirements stipulated in ACI 229R were not derived. But it is considered that further review is necessary according to particle size adjustment.

Behavior of GGBS concrete with pond ash as a partial replacement for sand

  • Maheswaran, J.;Chellapandian, M.;Kumar, V.
    • Advances in concrete construction
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    • v.13 no.3
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    • pp.233-242
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    • 2022
  • An attempt is made to develop an eco-friendly concrete with ground granulated blast furnace slag (GGBS) and pond ash as partial replacement materials for cement and fine aggregate, respectively without compromising the strength and durability. Sixteen concrete mixes were developed by replacing cement and fine aggregate by GGBS and pond ash, respectively in stages of 10%. The maximum replacement levels of cement and fine aggregates were 50% and 30% respectively. Experimental results revealed that the optimum percentage of GGBS and pond ash replacement levels were 30% and 20% respectively. The optimized mix was used further to study the flexural behavior and durability properties. Reinforced Concrete (RC) beams were cast and tested under a four-point bending configuration. Also, the specimens prepared from the optimized mix were subjected to alternate wet and dry cycles of acid (3.5% HCl and H2SO4) and sulphate (10% MgSO4) solutions. Results show that the optimized concrete mix with GGBS and pond ash had a negligible weight loss and strength reduction.

A Study on the Possibility of Using Cement Raw Material through Chemical Composition Analysis of Pond Ash (화력 발전소 매립 석탄회의 화학성분 분석을 통한 시멘트 원료 활용 가능성 연구)

  • Lee, Jae-Seung;Noh, Sang-Kyun;Suh, Jung-Il;Shin, Hong-Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.180-188
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    • 2020
  • To replace Japanese coal ash used in the domestic cement production and to recycle large quantities of domestic pond ash, it is essential to develop the technologies for quality control of cement by using the domestic pond ash. Thus, in this study, the feasibility of using the pond ash as a raw material for cement was investigated through chemical composition and microstructure analysis. As a result, most of the domestic pond ash contained slightly more Fe2O3, chloride, and unburned carbon contents than Japanese coal ash. In particular, the contents of chloride were considerably low in the pond ash that was transferred to fresh water or collected from surface of landfill area. However, since circulating fluidized bed boiler coal ash had relatively high SO3 contents causing durability problems of cement, it was not suitable for use as a raw material for cement. Thus, to replace Japanese coal ash with the domestic pond ash, it is necessary to introduce the adjustment of mixture proportion of cement raw materials and the process of removing chloride in the pond ash.

A geochemical study on the saline waters circulating in an ash disposal pond of Seocheon Power Plant. Korea

  • Kim, Kang-Joo;Park, Seong-Min;Kim, Jin-San;Natarajan Rajmohan;Hwang, Gab-Soo;Yun, Seong-Taek;Kim, Hyun-Jung;Kim, Suk-Hwi
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2004.09a
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    • pp.338-341
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    • 2004
  • This study was carried out to understand the geochemistry of saline water circulating in an ash disposal pond of Seocheon power plant, Korea. For this study, ash pond waters, slurry water and seawater samples were collected and analyzed for major ions and trace elements. Results show that ash pond waters and slurry water are alkaline in nature due to high calcium content, and have high concentration of Ca, B, Li, As, Ba, Al, Si and Mn over seawater, suggest that these elements leached from fly ash even at high alkaline condition and ionic strength. Slurry water has high concentration of B, Ba, Li, Mn, Si and Sr compare to ash pond waters, expresses that these elements seem to be easily reached at initial stage fly ash-water interaction, and also might be associated with the surface of the fly ash particles. Additionally, PHREEQC program predicted several secondary solid phases, which are also influenced in the leaching of elements in to the saline water.

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Experimental Study on Evaluation of Material Properties in Cement Mortar with Pond Ash (매립회를 사용한 시멘트 모르타르의 재료 물성 평가에 대한 실험적 연구)

  • Jung, Sang Hwa;Kim, Joo Hyung;Kwon, Seung Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.108-117
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    • 2013
  • Among the byproducts from thermal power plant using coal combustion, fly ash as mineral admixture is widely utilized in concrete manufacturing for its engineering merits. However residuals including bottom ash are usually reclaimed. This study presents an evaluation of engineering properties in cement mortar with pond ash (PA). For this work, two types of pond ash (anthracite and bituminous coal) are selected from two reclamation sites. Cement mortar specimens considering two w/c (0.385 and 0.485) ratios and three replacement ratio of sand (0%, 30%, and 60%) are prepared and their workability, mechanical, and durability performance are evaluated. Anthracite pond ash has high absorption and smooth surface so that it shows reasonable workability, strength development, and durability performance since it has dense pore structure due to smooth surface and sufficient mixing water inside. Reuse of PA is expected to be feasible since PA cement mortar has reasonable engineering performance compared with normal cement mortar.

The Construction Work Method of Mixed Coal Ash in Ash Pond to Recycle as a Horizontal Drain Material (수평배수재로 재활용하는 회사장 혼합석탄재의 시공 방안)

  • Koh, Yongil
    • Journal of the Korean GEO-environmental Society
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    • v.14 no.4
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    • pp.53-58
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    • 2013
  • The design for horizontal drain layer on soft ground starts from the decision that the material could be used or not, by verifying material condition in permeability of horizontal drain material according to the weight percent of the dry soil retained on #200 sieve. In the next step of the design, we estimate the thickness of horizontal drain layer to confirm trafficability of heavy machinery in construction work. Successively, the long-term functionality for good drainage of horizontal drain layer is checked and if needed, some means are considered. In this study, the system to recycle mixed coal ash in ash pond successfully as a horizontal drain material on soft ground is presented through the process and the result of its practical construction work. Namely, the pact is confirmed that mixed coal ash in ash pond should be sorted out by sieve screen to a certain extent and the remainders of this mixed coal ash on sieve openings be recycled, because the amount of finer particles than $75{\mu}m$ contained in mixed coal ash in ash pond is quite massive and irregular depending on the coal power plant or the location in same ash pond. In order to sort at large scale in situ, the dimension of a sieve squre hole and the sort-out method, etc. should be decided before the sort-out process. And, it is described that we need to manufacture classifier to sort out mixed coal ash in ash pond, too.

A Geochemical Study on the Enrichment of Trace Elements in the Saline Ash Pond of a Bituminous-burning Power Plant in Korea (국내 모 유연탄 발전소의 석탄회 매립 염호수 내 미량원소 농집에 대한 지구화학적 연구)

  • Kim, Seok-Hwi;Choi, Seung-Hyun;Jeong, Gi Young;Lee, Jae-Cheol;Kim, Kangjoo
    • Journal of the Mineralogical Society of Korea
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    • v.27 no.1
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    • pp.31-40
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    • 2014
  • In present study, we geochemically investigated the fresh coal ashes and the saline ash pond of an electric power plant in Korea, which burns imported bituminous coals. The goals are to see the chemical changes of the ash pond by reaction with coal ashes and to investigate the relative leachability of elements from the ashes by reaction with saline waters. For this study, one fresh fly ash, one fresh bottom ash, and 7 water samples were collected. All the ash samples and 2 water samples were analyzed for 55 elements. The results indicated that the fly ashes are enriched with chalcophilic elements such as Cu, Zn, Ga, Ge, Se, Cd, Sb, Au, Pb, and B relative to other elements. On the other hand, concentrations of As, Ba, Co, Ga, Li, Mn, Mo, Sb, U, V, W, and Zr are much higher in the ash pond than those dissolved in the seawater. Ag, Bi, Li, Mo, Rb, Sb, Sc, Se, Sn, Sr, and W show high ratios of elemental concentrations in pond water to those in the fly ash. Our results imply that the leaching of trace elements is regulated by geochemical controls such as solubility and adsorption even though the trace elements are relatively enriched on the ash surfaces after the coal combustion due to their volatilities.

The Characteristics on Compressive Strength of Mixed Coal Ash in Ash Pond (회사장 혼합석탄재의 압축강도 특성)

  • Koh, Yongil
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.11
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    • pp.61-66
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    • 2014
  • The various recycling methods of mixed coal ash have been developed considerably and it's recycling quantity has been increased. However, the more relatively finer grain content of coal ash in ash pond is increased the more it's quantity is increased in recycling as products for drainage in soft ground etc. Accordingly, the geotechnical properties of mixed coal ash in ash pond would be inferior and it's recycling rate should reach the limitations in increase. In this study, to recycle mixed coal ash contained fine grain in considerably amount as products for strength, etc. By adding binder to it and manifesting, it's compressive strength is stronger than the criteria, these are suggested; 1) the variety of compressive strength test performed on mixed coal ash of various grain distributions as main material, 2) the kind of binder, it's mixing quantity and the optimum content rate range of fine grain coal ash that the compressive strength stronger than a certain compressive strength is manifested. Cement is more excellent than quicklime as binder in manifesting stronger compressive strength and the sieve type to sort it is #40 sieve in order to recycle all mixed coal ash in ash pond efficiently as products for drainage as well as products for strength, etc. And, it could increase insufficient compressive strength remarkably that content of pure sand is more in the rate as pure sand and the part of mixed coal ash in ash pond to pass through #40 sieve is mixed in the ratio of 2 to 8.

Mineralogical Properties of Bottom Ash Stored in Pond Site of Hadong Power Plant (하동 화력발전소에 저장된 Bottom ash의 광물학적 물성)

  • Moon, Hoon;Kim, Seong-Geun;Yoon, Ju-Han;Chung, Chul-Woo;Lee, Soo-Yong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.101-102
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    • 2015
  • Significant amount of bottom ash has been stored in the pond site of Hadong coal power plant located at southeast region of Korea. In order to address strong environmental regulation that is going to be enforced in the near future, it is necessary to consume waste bottom ash stored in the pond site in a sustainable manner. In this research, the chemical and mineral characteristics of various sized bottom ash samples from Hadong coal power plant were analyzed using XRF, XRD, and particle size analyzer. According to the experimental results, the chemical compositions of bottom ash was slightly changed in terms of Al and Fe content. As the size of the bottom ash increased, cristobalite was observed as a result of crystallization. The mineralogical composition and its size distribution of powder type bottom ash indicated that significant amount of fly ash is included together with small sized bottom ash.

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