• Title/Summary/Keyword: Polyurethane Binder

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Development of Eco-friendly Pavement Material using Polyurethane Binder (폴리우레탄 바인더를 활용한 친환경 도로포장용 혼합물 개발)

  • Choi, Ji Young;An, Young Jun;Park, Hee Mun;Kim, Tae Woo
    • International Journal of Highway Engineering
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    • v.15 no.2
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    • pp.113-119
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    • 2013
  • PURPOSES : The objectives of this study are to develop the eco-friendly pavement material using polyurethane binder and evaluate mechanical properties of the developed binder and concrete. METHODS : The bending beam test was conducted to select the sample candidates of polyurethane binder based on the bending strength. The characteristics of viscosity, curing time, and temperature change of sample binder was examined on different temperature conditions. The mechanical properties of polyurethane binder was estimated using the dynamic modulus testing. The indirect tensile strength test was conducted on polyurethane binder concrete with different gradation and binder content for evaluating the mechanical properties of concretes. RESULTS : Based on the beading beam test, four different binder samples were prepared for estimate the mechanical properties. The viscosity of polyurethane binder tends to increase with increase of liquid temperature and the hardening phenomenon begins 10 to 15 minutes at room temperature after mixing the resin and hardener. It is observed that the dynamic modulus of binder increases as loading frequency increases and change of modulus is found to be the highest in the PU-2I binder type. The PU-2I binder concretes shows the largest value of indirect tensile strength and indirect tensile energy. CONCLUSIONS : The use of polyurethane binder as pavement materials is capable of increasing the pavement performance and reducing the detrimental environmental effect during the highway construction.

Novel Hydroxy-terminated Copolyether-based Polyurethane system for Propellant Binder (새로운 폴리에테르 공중합체 디올(HTPE)을 사용한 추진제용 폴리우레탄 바인더)

  • Yoo Ho-Joon;Song Jong-Kwon;Lee Bum-Jae;Hwang Gab-Sung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.229-232
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    • 2006
  • Two novel synthetic route proposed for Hydro-Terminated Poly(EO-ran-THF) and tri-block(PEC-PTHF-PEG) copolymer by cationic ring-opening polymerization of tetrahydrofuran(THF) and ethylene oxide(EO) and just by polymerization of EO on poly-THF, respectively. Polyurethane was synthesized from random and tri-block HTPE using N-100/IPDI mixture as curing agent, and TPB(Triphenylbismuth) as catalyst. The mechanical properties of resultant polyurethane after mixing with various ratio of isocyanate was also investigated. Finally, the post treatment process of HTPE based on amount of catalyst used in the synthesis was studied, to evaluate the optimum curing condition for the polyurethane propellant binder.

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Evaluation of Emergency Pothole Repair Materials using Polyurethane-Modified Asphalt Binder (폴리우레탄 개질 아스팔트 바인더를 사용한 포트홀 응급 보수재의 성능평가)

  • Kim, Yeong Min;Im, Jeong Hyuk;Hwang, Sung Do
    • International Journal of Highway Engineering
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    • v.17 no.1
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    • pp.43-49
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    • 2015
  • PURPOSES : The objective of this study is to develop new pothole repair materials using polyurethane-modified asphalt binder, and to evaluate them relative to current pothole repair materials in order to improve the performance of repaired asphalt pavement. METHODS : In the laboratory, polyurethane-modified asphalt binder is developed, and then asphalt binder is added to produce pothole repair materials. In order to evaluate the properties of this new pothole repair material, both an indirect tension strength test and a direct tension strength test are performed to measure the material strength and bond strength, respectively. Additionally, the basic material properties are evaluated using the asphalt cold mix manual. The strength characteristics based on curing times are evaluated using a total of 7 types of materials (3 types of current materials, 2 types of new materials, and 2 types of moisture conditioned new materials). The indirect tension strength tests are conducted at 1, 2, 4, 8, 16, and 32 days of curing time. The bond strength between current HMA(Hot Mix Asphalt) and the new materials is evaluated by the direct tension strength test. RESULTS AND CONCLUSIONS : Overall, the new materials show better properties than current materials. Based on the test results, the new materials demonstrate less susceptibility to moisture, faster curing times, and an improved bond strength between HMA and the new materials. Therefore, the use of the new materials reported in this study may lead to enhanced performance of repairs made to asphalt pavement potholes.

The Influence of Soft/Hard Segment Composition and Content on the Abrasion Resistance of Polyurethane Coating Agents (폴리우레탄 코팅제에 있어서 Hard Segment와 Soft Segment의 조성 및 함량변화가 내마모성에 미치는 영향)

  • Son, Hyung-Suk;Jeon, Dong-Geun;Park, Seong-Jin;Kim, Yong-Sung;Kwon, Kwi-Teag;Kim, Ki-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.5
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    • pp.5-12
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    • 2014
  • Weatherstrip coatings of urethane and silicon type which are fit to EPDM and thermoplastic materials are used in sealing systems for automotive applications for noise reduction and high slip characteristics for external applications, respectively. Polyurethane binder was successfully synthesized from poly(butyladiphate)diol (PBAD), poly(tetramethylene)glycol (PTMG) and isocyanate as starting materials. Then, polyurethane coating agents were prepared by using various additives. To investigate effects of segment types on the abrasion resistance of polyurethane coating agents, thin films based on polyurethane coating materials were fabricated. With increasing the amount of hard segment in the coating agent, abrasion resistance, modulus and tensile strength of the coating films were improved, but the elongation of the coating films was decreased.

A Study on the Physical Properties of PP/Kenaf Felt Composites According to Kenaf Fiber Compositions (케냐프 섬유 조성에 따른 PP/케냐프 펠트 복합체의 물리적 성질 연구)

  • Ku, Sun Gyo;Kim, Youn Cheol
    • Applied Chemistry for Engineering
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    • v.33 no.5
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    • pp.471-476
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    • 2022
  • PP/KF felt was used to load a high content of kenaf fiber (KF) into polypropylene (PP), and polyurethane (PU) was used as a binder. In order to find an optimum composition ratio of the PU binder, the flexural strength of the PP/KF/PU felt composite according to the isocyanate and polyol ratio was evaluated. PP-g-MAH grafted with maleic anhydride (MAH) was applied as a compatibilizer. Tensile, flexural, and impact properties were evaluated to consider changes in mechanical properties of the PP/KF/PU felt composite, and the properties were improved.

Characteristic of Elastic Paving Materials in Bicycle Road using Polyurethane (폴리우레탄을 이용한 자전거도로의 탄성포장재 특성)

  • Lee, Young-Sei
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.1
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    • pp.7-14
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    • 2014
  • In this study, characteristic of elastic paving materials in bicycle road using polyurethane were studied experimentally. As a results, following their good result was obtained. Bicycle road packaging materials are flexural strength g test, ratio of mass change after freezing and thawing, repulsion elasticity test, water Permeation coefficient test and slip resistance test results showed good performance.

A Fundamental Study on the Properties of Polyurethane Concrete (폴리우레탄 콘크리트의 기초적 성상에 관한 연구)

  • 강재홍;조영국;소승영;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.253-259
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    • 1996
  • The purpose of this study is to investigate the fundamental properties of polyurethan concrete. Polyurethane must be expanded by means of a blowing agent during polymerization. Chemical blowing is caused by the reaction water with isocyanate. Binder system for polyurethane concrete is based on polyol and isocyanate with catalyst, surfactant, and methyl chloride. Polyurethane concretes are prepared with various grading of aggregate, and tested for compressive, flexural strengths, flow test, foaming multiple proportion, working life, condition of surface, distirbution of aggregate. From the test results, the foaming of polyurethane concretes are affceted by amount and grading of aggregate. Workability increases with raising amount of methy chloride and working life reduced according to amount of catalyst. The mix proportion of B with methyl chloride of 1% and catalyst of 0.1g for polyurethane concrete is recommended in consideration of strengths, condition of surface and balance between cost and performance.

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Cross-linkable Waterborne Polyurethane based on Castor Oil as an Efficient Binder for Silicon Anodes (실리콘 음극용 효과적인 바인더로서 가교결합이 가능한 캐스터 오일 기반의 수분산 폴리우레탄)

  • Lee, Yong Hun;Kim, Eunji;Lee, Jin Hong
    • Applied Chemistry for Engineering
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    • v.32 no.6
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    • pp.607-612
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    • 2021
  • Silicon (Si) is one of the promising active materials to replace the widely used graphite because of its low electrochemical potential and high theoretical capacity. However, Si anodes still face in problems with the huge volume expansion and continuous decomposition of the electrolyte during repeated charge and discharge processes. To address these issues, a cross-linkable waterborne polyurethane (CWPU) based on a bio-oil, castor oil, was prepared and reacted with Tris(2,3-epoxypropyl) isocyanurate (TGIC) linkers, resulting in the formation of a mechanically robust 3D network structure. Si anodes fabricated with the CWPU-TGIC exhibited stable cycling performances and excellent discharge capacities. The results revealed that the CWPU-TGIC binder efficiently accommodates the large volume change for Si anode during charge and discharge cycles. Overall, the eco-friendly binder shows great promise in improving the electrochemical performances of Si anodes.

Fused Deposition Modeling of Iron-alloy using Carrier Composition

  • Harshada R. Chothe;Jin Hwan Lim;Jung Gi Kim;Taekyung Lee;Taehyun Nam;Jeong Seok Oh
    • Elastomers and Composites
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    • v.58 no.1
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    • pp.44-56
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    • 2023
  • Additive manufacturing (AM) or three-dimensional (3D) printing of metals has been drawing significant attention due to its reliability, usefulness, and low cost with rapid prototyping. Among the various AM technologies, fused deposition modeling (FDM) or fused filament fabrication is receiving much interest because of its simple manufacturing processing, low material waste, and cost-effective equipment. FDM technology uses metal-filled polymer filaments for 3D printing, followed by debinding and sintering to fabricate complex metal parts. An efficient binder is essential for producing polymer filaments and the thermal post-processing of printed objects. This study involved an in-depth investigation of and a fabrication route for a novel multi-component binder system with steel alloy powder (45 vol.%) ranging from filament fabrication and 3D printing to debinding and sintering. The binder system consisted of polyvinyl pyrrolidone (PVP) as a binder and thermoplastic polyurethane (TPU) and polylactic acid (PLA) as a carrier. The PVP binder held the metal components tightly by maintaining their stoichiometry, and the TPU and PLA in the ratio of 9:1 provided flexibility, stiffness, and strength to the filament for 3D printing. The efficacy of the binder system was examined by fabricating 3D-printed cubic structures. The results revealed that the thermal debinding and sintering processes effectively removed the binder/carrier from the cubic structures, resulting in isotropic shrinkage of approximately 15.8% in all directions. The scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) patterns displayed the microstructure behavior, phase transition, and elemental composition of the 3D cubic structure.