• Title/Summary/Keyword: Polystyrene foam

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The Study on the Formation Mechanism of Gas Pore During Lost Foam Casting of Al alloys (알루미늄 합금의 소실모형주조 중 기포 형성 기구에 관한 연구)

  • Shin, Seung-Ryoul;Han, Sang-Won;Lee, Kyong-Whoan;Lee, Zin-Hyoung
    • Journal of Korea Foundry Society
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    • v.23 no.5
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    • pp.268-275
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    • 2003
  • The mechanism of the hydrogen gas pore formation was investigated in Lost Foam Casting of Al-alloy by reduced pressure test and real casting. The hydrogen gas pick-up was affected by the formed gas during the decomposition of polystyrene in addition to the liquid product. It depended on pouring temperature and a proper temperature of metal front gave the minimum hydrogen pick-up. At a low pouring temperature, the hydrogen went into the melt mainly from entrapped liquid product of polystyrene but pores were formed from the gas as well as the liquid product at a high pouring temperature. The mold flask evacuation down to 710torr decreased the gas porosity down by around 0.4% vol%. The entrapped decomposition product of polystyrene in the melt was observed through the visualization of filling behavior of Al alloy-melt with the high speed camera.

A Study on the Various Volume Reducing Methods for Wasted EPS Foam (폐스티로폼의 감용방식에 관한 연구)

  • Lim, Joong-Yeon;Choi, Ho-Joon;Hwang, Beong-Bok
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2003.10a
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    • pp.165-169
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    • 2003
  • Current volume reduction methods for wasted expandable polystyrene (EPS) foam are summarized and compared each other. Wasted EPS foam has not been recycled effectively because of its large volume to weight ratio. This has prevented from its proper recycling because of high cost of transportation to recycling plant. Successful recycling of wasted EPS foam results directly from successful, i.e. economically and environmentally, volume reduction of wasted EPS foam. This paper deals with various methods for volume reduction methods of wasted EPS foam. Five typical methods of volume reduction are introduced and they are compared each other in terms of expected PS properties after volume reduction, cost effectiveness of each process, possible effects on environment caused by the volume reduction process, and possible recycled products. The methods include thermal, solvent, far infrared and mechanical compaction. Comparison in this paper is made mostly in qualitative manner. The focus in this study is concentrated on summarizing and comparing existing methods of volume reduction for wasted EPS foam.

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Freshness Extension of Squash (Cucurbita moschata) Packed with Expanded Polystyrene Foam Box (Expanded Polystyrene Foam Box로 포장한 애호박의 신선도 유지 효과)

  • 박형우;박종대;이명훈
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.29 no.1
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    • pp.76-79
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    • 2000
  • The effects of packaging conditions on freshness extension of squash (Cucurbita moscata) were investigated during 7-day storage at 2$0^{\circ}C$. Weight loss of squash packed with corrugated paperboard box (control) was 5.5%, and those of LDPE (low density polyethylene, Ф0.02 mm), LDPE (Ф0.04mm) film and EPS (expanded polystyrene) box were 0.9%, 0.8%, and 1.1%, respectively. Firmness of EPS was 11% higher than that of control, chlorophill content of squash packed with EPS box was 18.9% higher, and total ascorbic acid content of squash packed with EPS box was 29.4% higher than that of control. Quality of packed squash was not different between EPS packages and LDPE packages. Decay of control was 1~2 pieces per box, but was not found in the LDPE, EPS box. Preferences in overall appearences of LDPE, EPS box was better than those of control.

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A Study on the Sound Insulation for Void-deck Slab Combined with Deck Plate and Polystyrene Void Foam (데크플레이트와 경량성형재가 결합된 슬래브의 차음성능에 대한 실물실험 평가)

  • Roh, Young-Sook;Yoon, Seong-Ho
    • Journal of the Korean Society of Safety
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    • v.30 no.1
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    • pp.60-65
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    • 2015
  • This study is to explore floor impact sound and sound insulation of reinforced concrete structure with void-deck slab system which combines polystyrene void foam and T-shaped steel deck plate. A void-deck slab system can effectively reduce the amount of concrete used and hence the mass of a reinforced concrete slab. Also void slab system has dynamically favorable for bending. Three-bay 2-story building was constructed as a mock up test specimen using void-deck slab system and floor impact sound was measured to valuate sound insulation performance. Light weight floor impact and heavy weight floor impact were investigated. Light weight floor impact pressure levels were 32dB, 28dB, and 29db at representative locations which are $1^{st}$ level in the floor impact sound insulation performance grading system. The heavy-weight floor impact pressure levels were 44dB, 45dB, and 43dB at representative locations which are $2^{nd}$ level in the floor impact sound insulation performance grading system. Therefore void-deck slab system can be used in public housing apartment building in terms of not only effectively reduced construction materials but also floor impact sound insulation.

Plasma Surface Modification of Polystyrene Foam for Recycling 1. Hydrophilic Thin Film Deposition from Acrylamide (Polystyrene Foam의 재활용을 위한 플라즈마 표면개질 1. 아크릴아미드에 의한 친수성 박막생성)

  • Seo, Eun-Deock
    • Polymer(Korea)
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    • v.32 no.5
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    • pp.497-500
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    • 2008
  • Polystyrene foam (styrofoam) was treated with low-temperature oxygen plasma by means of immobilization and grafting techniques in order to modify its hydrophobic surface property to hydrophilic one using hydrophilic monomers of acrylic acid and acrylamide, and its surface chemical structure, morphology, and hydrophilicity were examined by ESCA, field emission scanning electron microscope (FESEM), and contactangle meter. The experimental evidences, such as the increases of O/C and N/C ratios in ESCA spectrum, thin film deposition, decrease in contact-angle, strongly suggested that the plasma treatments were useful methods for the preparation of hydrophilic surface. Contact angle diminished drastically from $84^{\circ}$ to $18{\sim}19^{\circ}$. Acrylamide, compared to acrylic acid, appeared to play a decisive role, and to be more powerful agent for improving its surface hydrophilicity.

Freshness Extension of 'Fuji' Apple Packed with Expanded Polystyrene Form Box (Expanded Polystyrene Box로 포장한 후지 사과의 신선도)

  • Park, Hyung-Woo;Park, Jong-Dae;Kim, Dong-Man;Choi, Jo-Shep
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.6 no.1
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    • pp.47-52
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    • 2000
  • This study was measured weight loss, total ascorbic acid, titratable acidity, and soluble solids content to investigate the effect of EPS(expanded polystyrene foam) box, LDPE film pouches and double wall corrugated fiberboard box during storage at $20^{\circ}C$. Weight loss of apple packed with corrugated paperboard box after 40 days storage was 5.7%, and those of LDPE, CE film and EPS box were 0.2-0.5%. Ascorbic acid content of apple packed with LDPE, CE, EPS was higher than that of control. Titratable acidity and total soluble solid content of control were changed 40% and 10%, and the EPS were changed 27% and 4%, respectively. Overall appearances of 'Fuji' apple packed with LDFE, CE and EPS were better than that of control.

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Software Development for Automatic Generation of Unit Shape Part for Variable Lamination Manufacturing Process (가변 적층 쾌속 조형 공정 개발을 위한 단위형상조각 자동 생성 소프트웨어 개발 및 적용 예)

  • 이상호;김태화;안동규;양동열;채희창;문영복;신보성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.763-766
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    • 2000
  • Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stackin, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain RP apparatus. The objective of this study is to develop software for automatic generation of unit shape part (USP) for a new RP process, Variable Lamination Manufacturing using linear hotwire cutting technique and expandable polystyrene foam sheet as part material (VLM-S). In order to examine the applicability of the developed software to VLM-S, USP's of general three-dimensional shapes, such as an auto-shift lever knob and a pyramid shape were generated.

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2007년도 EPS의 환경부하 분석

  • Korea Foam-Styrene Recycling Association
    • 환경사랑
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    • s.49
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    • pp.4-7
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    • 2007
  • 일본 발포스티렌 재활용협회(JEPSRA: Japan Expanded Polystyrene Recycling Association)는 금년 4월 EPS제품의 환경부하(LCI) 분석 조사 보고서를 발표했다. TV완충재의 재질에 따른 환경부하와 EPS 단열재 사용으로 인한 에너지.환경부하 절감 효과를 분석한 결과를 요약하여 2회에 걸쳐 소개한다.

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Investigation of Thermal Characteristics and Skeleton Size Effects to improve Dimensional Accuracy of Variable Lamination Manufacturing by using EPS Foam (발포 폴리스티렌 폼을 이용한 가변적층 쾌속조형공정의 형상 정밀도 개선을 위한 열전달 특성 및 잔여 재료폭 영향에 관한 연구)

  • 안동규;이상호;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.910-913
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    • 2001
  • Rapid Prototyping(RP) techniques have unique characteristics according to their working principle: the stair-stepped surface of a part due to layer-by-layer stacking, low building speed, and additional post-processing to improve surface roughness. A new RP process, Variable Lamination Manufacturing by using expandable polystyrene foam(VLM-S), has been developed to overcome the unfavorable characteristics. The objective of this study is to investigate the thermal characteristics and skeleton size effects as the hotwire cuts EPS foam sheet in order to improve dimensional accuracy of the parts, which is produced by VLM-S. Empirical and analytical approaches are performed to find the relationship between cutting speed and heat input, and the relationship between maximum available cutting speed and heat input. In addition, empirical approaches are carried out to find the relationship between cutting error and skeleton size, and cutting deviation and skeleton size. Based on these results, the optimal hotwire cutting condition and available minimum skeleton size are derived. The outcomes of this study are reflecting in the enhancement of VLM-S input data generation S/W.

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Investigation of Cutting Characteristics of Linear Hotwire Cutting System and Bonding Characteristics of Expandable Polystyrene Foam for Variable Lamination Manufacturing(VLM) Process (가변 적층 쾌속 조형 공저 개발을 위한 발포 폴리스티렌폼의 선형 열선 절단시스템 절단 특성 및 접착강도 특성에 대한 연구)

  • Ahn, Dong-Gyu;Lee, Sang-Ho;Yang, Dong-Yol;Shin, Bo-Sung;Lee, Yong-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.185-194
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    • 2000
  • Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stacking, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain of RP apparatus. The objective of this study is to develop a new RP process, Variable Lamination Manufacturing using linear hotwire cutting technique and expandable polystyrene foam sheet as part material(VLM-S), and to investigate characteristics of part material, cutting characteristics by using linear hotwire cutting system and bonding. Experiments were carried out to investigate mechanical properties of part material such as anisotropy and directional tensile strength. In order to obtain optimal dimensional accuracy, surface roughness, and reduced cutting time, addition experiments were performed to find the relationship between cutting speed and cutting offset of hotwire, and heat generation of hotwire per unit length. So, adhesion strength tests according to ASTM test procedure showed that delamination did not occur at bonded area. Based on the data, a clover-shape was fabricated using unit shape part(USP) it is generated hotwire cutting. The results of present study have been reflected on the enhancement of the VLM-S process and apparatus.

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