• Title/Summary/Keyword: Polymer-modified mortar

Search Result 128, Processing Time 0.022 seconds

Study on Adhesive Strength of Polymer Modified Cement Mortar for Maintenance in Concrete Structure (콘크리트 구조물 보수용 폴리머시멘트 모르타르의 부착강도 특성에 관한 연구)

  • Park, Sang-Soon;Kim, Jung-Heum
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.14 no.5
    • /
    • pp.128-135
    • /
    • 2010
  • Polymer-modified cement mortar(PCM) has been widely used for strengthening of the concrete structures due to its excellent physical properties such as high strength and durability. Adhesive strength or behavior, on the other hands, between PCM and concrete is very important in strengthening the concrete member using PCM. Therefore the adhesive failure mechanism between PCM and concrete should be fully verified and understood. This study was performed to evaluate adhesive strength of PCM to the concrete by the direct pull-out test. In the direct pull-out tests, the adhesive strength under the various pre-treatment conditions such as immersion, thunder shower, freezing and thawing are evaluated. Also, the field direct pull-out test are performed to investigate the adhesive strength of mock-up test specimens. In the results of the test, the adhesive strength value by field test are lower than those of the standard curing condition. From these comparison and investigation, field test result was similar with the thunder shower test result. The results of the test was used to evaluate the korean industrial standard of polymer modified cement mortars for maintenance in concrete.

Fundamental Properties Polymer-Modified Mortars Using Re-dispersible Polymer Powder (재유화형 폴리머를 혼입한 폴리머 시멘트 모르타르의 기초적 특성)

  • Jang, Kun-Young;Ryu, Dong-Woo
    • Journal of the Architectural Institute of Korea Structure & Construction
    • /
    • v.34 no.11
    • /
    • pp.37-43
    • /
    • 2018
  • According to the evaluation of basic properties and mechanical characteristics of polymer cement mortars that contain re-dispersible type polymer, in the case of fresh mortars, flow and air content were increased due to the dispersion action of entrained air and surfactant with an increase of polymer addition ratio. In the case of mortars after hardening, flexural strength, bonding strength, absorption rate and carbonation resistance were improved due to the increased union and waterproof characteristics of internal structures as a result of the formation of polymer film.

Fundamental Properties Polymer-Modified Mortars Using Re-dispersible Polymer Powder (재유화형 폴리머를 혼입한 폴리머 시멘트 모르타르의 내화특성)

  • Jang, Kun-Young;Ryu, Dong-Woo
    • Journal of the Architectural Institute of Korea Structure & Construction
    • /
    • v.35 no.3
    • /
    • pp.35-41
    • /
    • 2019
  • In this study, the fire resistance performance of polymer cement mortars which are used as a representative repair material for section restoration, is evaluated and residual bond strength is measured by considering unity with concrete. According to the evaluation of fire resistance performance of re-emulsification type polymer cement mortars, residual compressive strength was drastically decreased according to heating temperatures with an increase of polymer addition rate, and this seems to be attributable to the application of polymer film. In addition, an explosion phenomenon occurred frequently with an increase of addition rate, so this should be considered when selecting repair materials and processing.

Evaluating the bond strength between concrete substrate and repair mortars with full-factorial analysis

  • Felekoglu, Kamile Tosun;Felekoglu, Burcu;Tasan, A. Serdar;Felekoglu, Burak
    • Computers and Concrete
    • /
    • v.12 no.5
    • /
    • pp.651-668
    • /
    • 2013
  • Concrete structures need repairing due to various reasons such as deteriorative effects, overloading, poor quality of workmanship and design failures. Cement based repair mortars are the most widely used solutions for concrete repair applications. Various factors may affect the bond strength between concrete substrate and repair mortars. In this paper, the effects of polymer additives, strength of the concrete substrate, surface roughness, surface wetness and aging on the bond between concrete substrate and repair mortar has been investigated. Full factorial experimental design is employed to investigate the main and interaction effects of these factors on the bond strength. Analysis of variance (ANOVA) under design of experiments (DOE) in Minitab 14 Statistical Software is used for the analysis. Results showed that the interaction bond strength is higher when the application surface is wet and strength of the concrete substrate is comparatively high. According to the results obtained from the analysis, the most effective repair mortar additive in terms of bonding efficiency was styrene butadiene rubber (SBR) within the investigated polymers and test conditions. This bonding ability improvement can be attributed to the self-flowing ability, high flexural strength and comparatively low air content of SBR modified repair mortars. On the other hand, styrene acrylate rubber (SAR) modified mortars was found incompatible with the concrete substrate.

Shrinkage-Induced Stresses at Early Ages in Composite Concrete Beams

  • Park, Dong-Uk;Lee, Chang-Ho
    • KCI Concrete Journal
    • /
    • v.14 no.1
    • /
    • pp.15-22
    • /
    • 2002
  • Stresses that develop due to differential shrinkage between polymer modified cement mortar (PM) and Portland cement concrete (PCC) in a repaired concrete beam at early ages were investigated. Interface delamination or debonding of the newly cast repair material from the base is often observed in the field when the drying shrinkage of the repair material is relatively large. This study presents results of both experimental and analytical works. In the experimental part of the study, development of the material properties such as compressive strength, elastic modulus, interface bond strength, creep constant, and drying shrinkage was investigated by testing cylinders and beams for a three-week period in a constant-temperature chamber. Development of shrinkage-induced strains in a PM-PCC composite beam was determined. In the analytical part of the study, two analytical solutions were used to compare the experimental results with the analytically predicted values. One analysis method was of an exact type but could not consider the effect of creep. The other analysis method was rather approximate in nature but the creep effect was included. Comparison between the analytical and the experimental results showed that both analytical procedures resulted in stresses that were in fair agreement with the experimentally determined values. It may be important to consider the creep effect to estimate shrinkage-induced stresses at early ages.

  • PDF

Properties of Polymer Modified Mortars Substitution Re-dispersible Polymer Powders (재유화형 폴리머를 첨가한 폴리머시멘트 모르타르의 특성)

  • Jang, Kun-Young;Ryu, Dong-Woo;Jeon, Chan-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2018.05a
    • /
    • pp.19-20
    • /
    • 2018
  • For this study, a test was conducted on the basic polymer property depending on the replacement amount of polymer. The result showed that the flow of slump was increased with the increase of polymer replacement amount and an amount of air entraining. In addition, with a decrease of unit W/B, an amount of bleeding was reduced, and the first and final time for 6% replacement amount was found to be the fastest. This implies that replacement of more than 6% may affect the hydration of cement.

  • PDF

Properties of Polymer-Modified Mortars Using Methylmethacrylate-Butyl Acrylate Latexes with Various Monomer Ratios (모노머비를 변화한 MMA/BA 합성 라텍스 혼입 폴리머 시멘트 모르타르의 성질)

  • Hyung, Won-Gil;Kim, Wan-Ki;Choi, Nak-Woon;Soh, Yang-Seob
    • Journal of the Korea Concrete Institute
    • /
    • v.15 no.2
    • /
    • pp.273-279
    • /
    • 2003
  • The purpose of this study is to clarify the effect of the monomer ratio on properties of the polymer-modified mortars using methylmethacrylate-butyl acrylate(MMA/BA) latexes, and to obtain basic data necessary to develop appropriate latexes for cement modifiers. From the test results, we knew that the pore volume of polymer-modified mortars using MMA/BA latexes at bound MMA contents of 60 and 70 percent is 7.5∼75nm and the fine pore volume is increased with an increase in the polymer-cement ratio. The total pore volume of polymer-modified mortars using MMA/BA latexes is linearly reduced with an increase in the bound MMA content and increased in the polymer-cement ratio. In general, the superior compressive strength of polymer-modified mortars using MMA/BA latexes is obtained at a bound MMA content of 70 percent and a polymer-cement ratio of 15%. And, the water absorption and chloride ion penetration depth are greatly affected by the polymer-cement ratio rather than the bound MMA content. The important factors affecting the properties of polymer-modified mortars using MMA/BA latexes polymerized with various monomer ratios are the variations of the pore size distribution with changing bound MMA content and the polymer-cement ratio.

Drying Shrinkage and Strength Properties of Polymer-Modified Mortars Using Redispersible Polymer Powder (재유화형 분말수지 출입 폴리머 시멘트 모르타르의 건조수축 및 강도특성)

  • Yeon, Kyu-Seok;Joo, Myung-Ki;Lee, Hyun-Jong;Jin, Xing-Qi;Lee, Chi-Won
    • Journal of The Korean Society of Agricultural Engineers
    • /
    • v.48 no.1
    • /
    • pp.51-60
    • /
    • 2006
  • This study was conducted to investigate experimentally the drying shrinkage and the strength properties of redispersible SBR and PAE powder-modified mortars. Polymer-cement ratio, content of shrinkage-reducing agent and antifoamer content were manipulated as the experimental variables. The peculiarity of this study is to obtain a high early-age strength by using the portland cement and alumina cement with the ratio of 8 : 2. Until 7 days of age, the drying shrinkage remarkably increased up to $1\~2\times10^{-4}$, while it tended to decrease as the ratio of polymer to cement ratio and the content of shrinkage-reducing agent increased. Polymer-cement ratio was effective in improving the flexural, tensile and adhesive strengths: As the ratio increased, the strengths correspondingly increased. The flexural strength was in the range of $7\~11$ MPa, the tensile strength was $3.5\~5$ MPa and the adhesive strength was $1.2\~3.9$ MPa. On the other hand, the compressive strength tended to decrease as the polymer-cement ratio increased, and it was in the range of $23\~39$ MPa. All strengths, flexural, tensile, adhesive and compressive strengths, decreased as the content of powder shrinkage-reducing agent increased. It turned out that the polymer-cement ratio influenced more on the behavior of drying shrinkage and the properties of strength than the powder shrinkage-reducing agent did.

A study on the Properties of Composite Systems Using Polymer-Modified Mortar and Epoxy Resins for Waterproofing and Anti-Corrosion of Concrete Structures (시멘트 혼입 폴리머와 에폭시수지를 복합한 수처리 콘크리트구조물용 방수방식재료의 성능평가에 관한 연구)

  • Bae Kee-Sun;Jang Sung-Joo;Oh Sang-Keun
    • Journal of the Korea Concrete Institute
    • /
    • v.17 no.1 s.85
    • /
    • pp.3-10
    • /
    • 2005
  • The purpose of this study is to investigate the properties of composite systems using polymer cement and epoxy resins for waterproofing and anti-corrosion to concrete structures such as water supply facilities and sewage-works. For the waterproofing and anti-corrosion of concrete structures, there can be required various properties such as absorption capacity and water permeability, adhesion and tensile strength, hair crack-resistance, impact-resistance, repeated low and high temperature test and chemical resistance, soundness for drinking water, soundness for drinking water and etc. In this study these engineering properties of composite systems using polymer-modified mortar and epoxy resins were examined and could be confirmed to satisfy the guidelines of KS. Especially, it was turn out that the adhesion properties was excellent and high crack-resistance up to 1.49 mm will be perform.

Evaluation of Durability on MMA-Modified Polymer Paste for Coating materials (코팅재로서 MMA 개질 폴리머 페이스트의 내구성능 평가)

  • Yeon, Kyu-Seok;Lee, Hyun-Jong;Joo, Myung-Ki;Jin, Xing-Qi;Lee, Chi-Won
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2005.11a
    • /
    • pp.807-810
    • /
    • 2005
  • In this study, MMA-modified paste of coating material for protecting the concrete structures was developed. The coating material was applied to cement concrete specimens by brush, roller and spray in each of which one, two and three layers to survey, by the cold-hot iterative test, the neutralization test, the chloride ion permeation test and the ante-abrasion test, the affect of painting methods and layers influencing on the durability of coating material. Results of the cold-hot iterative test showed that, regardless of the painting methods and layers, the defects such as crack or fuzz on surface were not produced. As the number of painting layers increased, the neutralization prevention as well as the chloride ion permeation prevention effects were increased. On the other hand, no difference was found between the painting methods. Reducing weight by abrasion of polymer paste coating material was $20\%$ comparing to that of cement mortar.

  • PDF