• Title/Summary/Keyword: Plastic processing

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An Application of Powerful Ultrasound to Rubber Processing : in-situ Compatibilization of Rubber Blends

  • Hong, Chang-Kook
    • Rubber Technology
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    • v.7 no.1
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    • pp.8-16
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    • 2006
  • Plastic/rubber blends are ultrasonically treated during continuous extrusion in order to investigate the in-situ compatibilization of the blends without any chemicals. The mechanical properties of each blend were significantly improved by ultrasonic treatment. It is believed that ultrasonic treatment of the blends enhances intermolecular interaction, improves adhesion at the interface and creates copolymers during very short time. The created copolymers are believed to be a major reason for enhancing mechanical properties of the blends by in-situ compatibilization during extrusion. This process can be applied fur preparing plastic/rubber blends to make thermoplastic elastomers or plastic/plastic and rubber/rubber blends, and for making novel copolymers from practically any pairs of existing polymers to achieve desirable chemical and physical properties.

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The Elasto-Plastic Finite Element Analysis of Ductile Fracture in Shape Rolling (형상압연시 연성파괴의 탄소성 유한요소해석)

  • 원영목;오규환
    • Transactions of Materials Processing
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    • v.5 no.1
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    • pp.72-80
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    • 1996
  • During the shape rolling process the influence of reduction ration and taper of shape roller on deformation and limit of ductile fracture such as free surface cracks developing in the workpiece has been studied. The deformation behaviours were analyzed by the 3-dimensional elasto-pastic finite element method and the conditions of ductile fracture were determined from 3-dimensional elasto-plastic finite element method and modified Cockrogt-Latham criterion. The deformed geometry and prediction of ductile fracture by 3-dimensional elasto-plastic finite element method are compared with experimental results The calcuated results are in good agreements with experimental data. The analysis used in the study was found to be effective in predicting the shape rolling process.

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Potential role of artificial intelligence in craniofacial surgery

  • Ryu, Jeong Yeop;Chung, Ho Yun;Choi, Kang Young
    • Archives of Craniofacial Surgery
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    • v.22 no.5
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    • pp.223-231
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    • 2021
  • The field of artificial intelligence (AI) is rapidly advancing, and AI models are increasingly applied in the medical field, especially in medical imaging, pathology, natural language processing, and biosignal analysis. On the basis of these advances, telemedicine, which allows people to receive medical services outside of hospitals or clinics, is also developing in many countries. The mechanisms of deep learning used in medical AI include convolutional neural networks, residual neural networks, and generative adversarial networks. Herein, we investigate the possibility of using these AI methods in the field of craniofacial surgery, with potential applications including craniofacial trauma, congenital anomalies, and cosmetic surgery.

A Study on Quality Assurance for Rotational Molding Products (회전성형 제품의 품질 개선을 위한 연구)

  • Lee, Jung-Ki;Han, Hui-Duck;Kim, Hyun-Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.826-837
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    • 2004
  • Rotational molding is a plastics processing technique that is ideally suited to producing relatively large, hollow, seamless parts which are partially or totally enclosed. Designers of plastic parts turn to rotational molding to produce small or large parts of unusual shape that cannot be produced as one piece by other processes, e.g., blow molding and thermoforming. In this paper, in order to enhance the quality of rotational molding plastic products, 1) surface features for the plastic products are characterized by using an image analysis system, 2) maximum tensile strength for the plastic products that are made of materials that consist of Samsung-Atofina R90lU, pigments and two different kinds of calcium carbonate (OMYA CaCO$_3$) is measured and compared with each other by using an Instron universal testing machine, 3) thickness for the plastic products is non-destructively measured to investigate the quality of the plastic products by using an A-scan ultrasonic tester.

Reconstruction of Extensive Diaphragmatic Defects Using the Rectus Abdominis Muscle and Fascial Flap

  • Shumpei Kato;Hisashi Sakuma;Takako Fujii;Ichiro Tanaka;Junichi Matsui
    • Archives of Plastic Surgery
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    • v.50 no.2
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    • pp.166-170
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    • 2023
  • Diaphragmatic reconstruction is required for extensive diaphragmatic defects associated with tumor resection. Methods using artificial mesh and autologous tissues, such as pedicled flaps, have been reported predominantly for diaphragmatic reconstruction. We present the case of a 61-year-old woman who presented with a 14×13×12 cm tumor in the abdominal cavity of the upper left abdomen on computed tomography. The diaphragm defect measuring 12×7 cm that occurred during excision of the malignant tumor was reconstructed using the rectus abdominis muscle and fascial flap. The flap has vertical and horizontal vascular axes; therefore, blood flow is stable. It also has the advantage of increasing the range of motion and reducing twisting of the vascular pedicles. Fascial flap does not require processing such as thinning and can be used during suture fixation. This procedure, which has rarely been reported so far, has many advantages and may be a useful option for diaphragm reconstruction.

Effect of Processing Parameters in Surface Machining of Plastic Materials (플라스틱 소재의 표면가공 중 공정조건의 영향)

  • Han, Chang Mo;Lee, Bong-Kee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.1-7
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    • 2016
  • In the present study, a plastic surface end-milling was implemented to investigate the effects of processing parameters on surface quality. The end milling can be considered an efficient method for rapid prototyping of thermoplastic bio-systems since it exhibits several beneficial functions including short fabrication time and high dimensional accuracy. In this regard, putative biocompatible thermoplastic materials, such as PMMA, PET, and PC, were chosen as workpiece materials. Among the relevant processing parameters influencing the surface quality of the final product, depth of cut, feed rate, and spindle speed were considered in the present study. The roughness of surfaces machined under various conditions was measured to elucidate the effect of each parameter. We found that the cut depth was the most significant factor. Heat generation during machining also had a remarkable effect. From these investigations, an appropriate combination of processing conditions specific to each type of use and end-product could be found. This optimization can be useful in end-milling of thermoplastic bio-systems.

A Study on the Effect of Expandable Graphite and Metal Hydroxides on the Properties of Wood Plastic Composites (WPCs) (팽창성 흑연과 금속수산화물이 목재·플라스틱 복합재의 특성에 미치는 영향에 관한 연구)

  • Kim, Seungkyun;Lee, Danbee;Lee, Sun-Young;Chun, Sang-Jin;Kim, Birm-June
    • Journal of the Korea Furniture Society
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    • v.27 no.4
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    • pp.392-398
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    • 2016
  • Wood-plastic composites (WPCs) composed of mainly wood flour and thermoplastics have attracted considerable attentions due to advantages of cost effectiveness, high durability, and microbial resistance. However, relatively poor fire resistance of WPCs from low thermal stability of wood and plastics prevents further uses. This study investigated the effect of expandable graphite (EG) and aluminium hydroxide (AH)/magnesium hydroxide (MH) on the properties of WPCs. The combined incorporation of both EG and metal hydroxide (i.e., AH or MH) into formulations leads to higher flexural modulus of filled composites compared to neat PP and WPC. In thermal properties, EG played an important role in improving thermal stability of filled composites by suppressing thermal decompositions of wood and PP. Moreover, EG showed better water absorption features. From this research, it can be said that EG and metal hydroxides have potentials as effective reinforcement, flame retardant, and moisture barrier.

Finite Element Analysis on the Effect of Die Corner Angle in Equal Channel Angular Pressing Process of Powders (분말 ECAP 공정에 미치는 금형 모서리각 효과에 대한 유한요소해석)

  • Yoon, Seung-Chae;Bok, Cheon-Hee;Quang, Pham;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.26-31
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    • 2007
  • Manufacturing bulk nanostructured materials with least grain growth from initial powders is challenging because of the bottle neck of bottom-up methods using the conventional powder metallurgy of compaction and sintering. In this study, bottom-up type powder metallurgy processing and top-down type SPD (Severe Plastic Deformation) approaches were combined in order to achieve both real density and grain refinement of metallic powders. ECAP (Equal Channel Angular Pressing), one of the most promising processes in SPD, was used for the powder consolidation method. For understanding the ECAP process, investigating the powder density as well as internal stress, strain distribution is crucial. We investigated the consolidation and plastic deformation of the metallic powders during ECAP using the finite element simulations. Almost independent behavior of powder densification in the entry channel and shear deformation in the main deformation zone was found by the finite element method. Effects of processing parameters on densification and density distributions were investigated.

Analysis of Deformation Behavior due to Die Angles during Equal Channel Angular Pressing (ECAP) with Pure-Zirconium (Pure-Zirconium의 ECAP 공정에서의 금형의 교차각과 만곡각에 따른 재료의 변형거동해석)

  • Kwon, G.H.;Chae, S.W.;Kwun, S.I.;Kim, M.H.;Hwang, S.K.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.747-753
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    • 2000
  • There has been a number of investigations in recent years reporting the results obtained on the structure and properties of metals deformed to severe plastic deformation (SPD). Being deformed to SPD, ultra-fine grains (UFG) are usually formed, and UFG structure exhibits fundamental differences in original physical properties. One method often used to obtain SPD is equal channel angular pressing (ECAP). In order for this technique to be exploited, it is important to understand the deformation behavior during the ECAP processing and relationship to the configuration of die. The finite element method (FEM) has been used to investigate this issue. It has been found that the plastic deformation is sensitive to the channel angle and material properties and is not uniform across the width of the specimen and the pressing load is relative to deformation during the ECAP processing.

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Homogenized Elastic-plastic Relation based on Thermodynamics and Strain Localization Analyses for Particulate Composite (열역학 기반 내부 변수를 이용한 균질화 탄소성 구성방정식 및 입자강화 복합재에서의 소성변형집중)

  • S. J. Yun;K. K. Kim
    • Transactions of Materials Processing
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    • v.33 no.1
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    • pp.18-35
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    • 2024
  • In the present work, the evolution rules for the internal variables including continuum damage factors are obtained using the thermodynamic framework, which are in turn facilitated to derive the elastic-plastic constitutive relation for the particulate composites. Using the Mori-Tanaka scheme, the homogenization on state and internal variables such as back-stress and damage factors is carried out to procure the rate independent plasticity relations. Moreover, the degradation of mechanical properties of constituents is depicted by the distinctive damages such that the phase and interfacial damages are treated individually accordingly, whereas the kinematic hardening is depicted by combining the Armstrong-Frederick and Phillips' back-stress evolutions. On the other hand, the present constitutive relation for each phase is expressed in terms of the respective damage-free effective quantities, then, followed by transformation into the damage affected overall nominal relations using the aforementioned homogenization concentration factors. An emphasis is placed on the qualitative analyses for strain localization by observing the perturbation growth instead of the conventional bifurcation analyses. It turns out that the proposed constitutive model offers a wide range of strain localization behavior depending on the evolution of various internal variable descriptions.