• 제목/요약/키워드: Plastic liner

검색결과 37건 처리시간 0.024초

소형 복합재료 고압력 용기에 대한 비선형적 구조거동에 관한 연구 (A Study on the Nonlinear Structural Behavior of a High-Pressure Filament Wound Composite Vessel)

  • 황경정;박지상;정재한;김태욱
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.10-14
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    • 2002
  • Structural behavior of high-pressure composite vessels of TYPE 3 (full-wrapped over a seamless aluminum liner) was studied through numerical simulations based on 3D nonlinear finite element method. Under high-pressure loading, a TYPE 3 composite vessel shows material nonlinearity due to elastic-plastic deformation of aluminum liner, and mismatch of deformation at the junction of cylinder and dome causes geometrical nonlinearity. Finite element modeling and analysis technique considering this nonlinearity was presented, and a pressure vessel of 6.8L of internal volume was analyzed. Design specification to satisfy requirements was determined based on analysis results.

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구멍뚫기법을 이용한 수직형 롤러 분쇄기용 테이블 라이너의 안전성 평가에 관한 연구 (A Study on the Safety Estimation of Table Liner for Vertical Roller Mill Using HDM)

  • 이동우;홍순혁;조석수;주원식
    • 대한기계학회논문집A
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    • 제28권8호
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    • pp.1221-1228
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to $30\%$ of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis and makes the estimation for safety of vertical roller mill.

Autofrettage effects on strength and deformation of fiber reinforced pressure vessel

  • Wang, X.;Chen, X.
    • Structural Engineering and Mechanics
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    • 제27권3호
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    • pp.277-292
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    • 2007
  • Based on the composite finite element simulation and a series of hydrostatic pressure and burst tests, autofrettage effects on strength and deformation of fiber reinforced pressure vessel with metallic liners have been studied in the paper (autofrettage: during the course of one pressure taking effect, the increasing internal stress in metallic liner can surpass the yielding point and the plastic deformation will happen, which result in that when there is no internal pressure, there are press stress in liner while tensile stress in fiber lamination). By making use of a composite finite element Ansys code and a series of experiments, the autofrettage pressure is determined in order to make the aluminium liner be totally in elastic state, under given hydrostatic test pressure. The stress intensity factors of the longitudinal crack in aluminum liner end under internal pressure and thermal loads have been computed and analyzed before and after the autofrettage processing. Through numerical calculation and experiment investigations, it is found that a correct choice for autofrettage pressure can improve the gas-tightness and fatigue strength of FRP vessel.

인공관절용 초고분자량폴리에틸렌의 가교결합 공정변수와 기계적 특성과의 상관관계 (Relationship between Crosslinking Processes and Mechanical Properties of UHMWPE for Artificial Joint)

  • 김현묵;김성곤;이종대;윤인식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1570-1574
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    • 2008
  • Various mechanical test were conducted on conventional and crosslinked ultra-high molecular weight polyethylene(UHMWPE) all prepared from the same lot of medical grade GUR 1050 for artificial joint. The conventional materials were not irradiated and treated by heating. The cosslinked materials were irradiated with $25kGy{\sim}200kGy$ by gamma-ray andthen annealed or remelted. Gamma-ray irradiation and heat treatment process were found to significantly impact the crystallinity, and hence the mechanical behavior, of the highly crosslinked UHMWPE. The radiation dose and heating conditions were key predictors of the uniaxial yielding, plastic flow, and failure properties of conventional and highly crosslinked UHMWPE. The correlation model from experiments would be the basic information to enhance the were resistance of artificial joint liner.

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감마선 조사에 의한 초고분자량 폴리에틸렌의 기계적 특성 변화 (Effect of ${\gamma}-ray$ Irradiation on Mechanical Properties of Ultra-High Molecular Weight Polyethylene)

  • 이종대;정선환;최성대;김현묵
    • 한국공작기계학회논문집
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    • 제17권3호
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    • pp.108-114
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    • 2008
  • Uniaxial tension and compression test were conducted on conventional and crosslinked ultra-high molecular polyethylene (UHMWPE) all prepared from the same lot of medical grade GUR 1050. The conventional materials were unirradiated and gamma irradiated with $25kGy{\sim}200kGy$. Gamma irradiated processing was found to significantly impact the crystallinity, and hence the mechanical behavior, of the highly crosslinked UHMWPE. The crystallinity and radiation dose were key predictors of the uniaxial yielding, hardness, plastic flow, and failure properties of conventional and highly crosslinked UHMWPE. The correlation model from experiments would be the basic information to design the liner of artificial joint.

탄소성 응답스펙트럼의 일반적인 성질에 대하여 (The General Characteristic of Elastic-Plastic Spectra)

  • 전규식
    • 한국지진공학회:학술대회논문집
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    • 한국지진공학회 1997년도 춘계 학술발표회 논문집 Proceedings of EESK Conference-Fall 1997
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    • pp.233-240
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    • 1997
  • Seven kinds of hysteric model were used and classified three groups considering the absorbing capacities of strain energy for each model. Four kids of each model. Four kinds of strong motion earthquake record (two of them were recorded in Japan and the others in U.S.A) are used. The yield strength of building was set in the ratio to the maximum input acceleration (Yield Strength / Maximum Acceleration = 0.5~3.0). Natural periods of structures were varied 0.1~3.0 second with an interval of 0.1 second. First group : Elastic-Plastic model, Ramberg-Osgood model Second group : Degrading Tri-liner model, Takeda model Third group : Slip model, Origin model, Max-D model Elastic-plastic response spectra were calculated for response velocities, displacement, energy input, ductility factors, accumulated ductility factors. The equivalent response values of M.D.O.F systems against S.D.O.F system were calculated to compare the relationship of two systems.

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열성형 공정에서 발생하는 필름의 잔류응력 및 스프링 백에 관한 연구 (A study on the residual stress and spring back of thermoformed films)

  • 박두용;박동현;이호상
    • Design & Manufacturing
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    • 제16권1호
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    • pp.27-35
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    • 2022
  • Thermoforming is a plastic manufacturing process that applies a force to stretch a film of heated thermoplastic material over an engineered mold to create a 3-dimensional shape. After forming, the shaped part can then be trimmed and finished to specification to meet an end-user's requirements. The process and thermoplastic materials are extremely versatile and can be utilized to manufacture parts for a very wide range of applications. In this study, based on K-BKZ nonlinear viscoelastic model, thermoforming process analysis was performed for an interior room-lamp. The predicted thickness was minimum at the corner of a molded film, and maximum at the center of the bottom. By using the Taguchi method of design of experiments, the effects of process conditions on residual stresses were investigated. The dominant factors were the liner thickness and the film heating time. As the thickness of the liner increased, the residual stress decreased. And it was found that the residual stress decreased significantly when the film heating temperature was higher than the glass transition temperature. A thermoforming mold and a trimming mold were manufactured, and the spring back was investigated through experiments. The dominant factors were film heating time, liner thickness, and lower mold temperature. As the film heating time and liner thickness increased, the spring back decreased. In addition, it was found that the spring back decreased as the lower mold temperature increased.

모터싸이클 헬멧의 충격 해석 (Impact Analysis of Motorcycle Helmet)

  • 태후타이;김승억
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2008년도 정기 학술대회
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    • pp.573-578
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    • 2008
  • Finite element analysis of impact response of a motorcycle helmet is presented in this paper. The finite element LS-DYNA3D code is used to simulate the impact response of the helmet including of plastic shell, foam liner, and magnesium headform. Since the maximum accelerations at center of gravity of the headform obtained by numerical analysis and experiment agree well, the numerical simulation is proved to be valid.

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휨인성을 고려한 강섬유보강 숏크리트 거동의 수치해석적 연구 (A Numerical Study on the Behavior of Steel Fiber Reinforced Shotcrete in Consideration of Flexural Toughness)

  • 조병욱;유광호;김수만;임두철;이상돈;박연준
    • 터널과지하공간
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    • 제17권5호
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    • pp.411-427
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    • 2007
  • 타당성 있는 터널의 설계 및 경제적 시공을 위해서는 터널해석의 신뢰성이 확보되어야 한다. 이를 위해서는 암반과 지보재의 상호 작용을 포함하여 시공 전반에 걸친 깊은 이해가 필요하다. 본 논문에서는 파괴 이후에도 지보력을 상실하지 않는 강섬유보강 숏크리트의 거동을 적절히 모델링하는 기법을 소개하였다. 강지보재의 지보 효과를 알아보기 위해 3차원 해석을 수행하였으며, 이를 통하여 새로운 하중분담율이 산정되었다. 소성모멘트한계만을 사용한 경우(PML 모델) 숏크리트에 비정상적으로 발생하던 높은 인장응력을 없앨 수 있었고, 파괴 후의 연성 거동을 모사할 수 있었으나 축력의 영향이 고려되지 못하여 실제 거동과의 괴리를 메우기에는 다소 미흡하였다. 따라서 축력과 모멘트 한계를 동시에 고려할 수 있는 방법이 필요하였는데, FLAC의 내장 모델인 liner 모델을 통하여 이러한 거동이 모사될 수 있었다. Liner 모델에서는 강섬유 보강 숏크리트의 일축압축 강도와 더불어 최대 및 잔류 인장강도도 지정이 가능하다. 이 두 가지 모델을 이용하여 4등급 및 5등급 암반에 굴착되는 2차로 터널에 대하여 해석을 수행하였다. 또한 종래에 사용되던 탄성 beam 모델을 이용한 해석도 병행하여 그 결과를 비교하였다. 탄성 beam 모델을 제외한 두 가지 모델은 탄성 beam 모델에서는 반영될 수 없었던 휨인성을 고려할 수 있었다.

가압열충격 사고시 클래스 하부균열 안전성 평가 방법에 관한 연구 (A Study on the Integrity Evaluation Method of Subclad Crack under Pressurized Thermal Shock)

  • 구본걸;김진수;최재봉;김영진
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.286-291
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    • 2000
  • The reactor pressure vessel is usually cladded with stainless steel to prevent corrosion and radiation embrittlement, and number of subclad cracks have been found during an in-service-inspection. Therefore assessment for subclad cracks should be made for normal operating conditions and faulted conditions such as PTS. Thus, in order to find the optimum fracture assessment procedures for subclad cracks under a pressurized thermal shock condition, in this paper, three different analyses were performed, ASME Sec. XI code analysis, an LEFM(Liner elastic fracture mechanics) analysis and an EPFM(Elastic plastic fracture mechanics) analysis. The stress intensity factor and the Maximum $RT_{NDT}$ were used for characterizing. Analysis based on ASME Sec. XI code does not completely consider the actual stress distribution of the crack surface, so the resulting Maximum allowable $RT_{NDTS}$ can be non-conservative, especially for deep cracks. LEFM analysis, which does not consider elastic-plastic behavior of the clad material, is much more non-conservative than EPFM analysis. Therefore, It is necessary to perform EPFM analysis for the assessment of subclad cracks under PTS.

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