• Title/Summary/Keyword: Plastic injection

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Chronic Infection and Nodule Formation following Deoxycholate Injection

  • Shahid, Shahab;Al-Hassani, Fawaz
    • Archives of Plastic Surgery
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    • v.49 no.3
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    • pp.315-318
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    • 2022
  • Aqualyx (Marllor International Ltd, Rimini, Italy) was originally developed in Italy by Professor Pasquale Motolese and has been commercially available since 2009. It is a deoxycholate, aqueous gelatinous solution mixed with saline and buffering compounds. It is the only drug approved by the European Union for the reduction in localized fat. Aqualyx is sold exclusively to doctors and nurses trained in intralipotherapy. In the case of our patient, the product administered was advertised as Aqualyx, but was not administered by a trained health professional and was administered too superficially. The patient developed severe pain following the injection and was unable to sit for several weeks. There was localized skin necrosis, and palpable collections where the injection was administered. Our initial suspicion was development of an abscess or hematoma. To characterize further, we arranged an ultrasound scan that showed a "superficial hypoechoic lesion" but no deeper infection or spread. The numerous painful nodules ruptured onto the skin surface, resulting in purulent and bleeding lesions. This case demonstrates the importance of appropriate training and competence in performing cosmetic procedures including injections and fat dissolving treatments.

A Study on Plastic Injection Molding for Warpage Characteristics Evaluation of Mobile Phone Cover (모바일폰 커버의 휨특성 평가를 위한 사출 성형에 관한 연구)

  • Kim O. R.;Kim M. Y.;Lee S. H.;Kwon C. O.
    • Transactions of Materials Processing
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    • v.15 no.1 s.82
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    • pp.76-81
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    • 2006
  • In this study, warpage characteristics of mobile phone cover through injection molding process were investigated using design of experiments in injection molding process. Warpage in plastic injection molding has a significant effect on quality of product. Effects of injection time, packing pressure, packing time, mold temperature and melt temperature on the warpage of mobile phone cover were considered by numerical analysis and experiment with Taguchi method. The degree of warpage for the injection molded part was measured by using three dimensional coordinate measurement machine. It was shown that temperature control factor has more significant effect on the warpage of mobile phone cover than pressure control factor.

A Study on the Improvement of Double Injection-molding Keypad Process (이중 사출 키패드 성형 공정 개선에 관한 연구)

  • Hong, Min-Sung;Lee, Ji-Hoon;Shin, Soo-Hyun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.659-665
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    • 2011
  • Recently, the plastic resin such as PC, ABS are widely used in IT market. Especially, in most cases the keypads mounted on the mobile phone are the dual-injection-plated type. Environmental regulation is based on the quality of injection-molded products and the minimum process steps are required to avoid the plating defects. Various parameters to produce the injection-molded plastic products make it difficult to obtain the desired stability. However, the past experience and the use of CAE analysis make it possible to predict the problems occurred in injection molding process. Especially, the problems of the weld lines such as runner balancing, bending, deformation and forming defects can be solved systematically and minimized by CAE analysis. Through this study, the non-uniform volumetric shrinkage and the difference in temperature distribution induce the deformation and the high value of stress causes the problems such as crack.

A Study on the Analysis of Injection Molding of F-theta Lens (에프세타 렌즈의 사출 성형 해석에 관한 연구)

  • Park, Yong-Woo;Moon, Sung-Min;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.1-6
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    • 2021
  • In this study, we investigate the injection molding of f-theta lens, an important element of the laser scanning unit of laser printers and scanning systems. The f-theta lens is an aspherical plastic lens that must be molded with a precision of seconds. An injection molding method is often used for mass producing aspherical plastic lenses at a low cost. In the injection molding process, costs related to forming and injection are included. Therefore, in this study, to determine the shrinkage and deformation of injection molded f-theta lens, we predict the pressure and temperature distributions. Further, based on the analysis of the predictions, we maximize the design efficiency and verify the cost and development period reduction.

Mold Technology for Precision Injection Lens (초정밀 사출렌즈 금형 기술)

  • Ha, Tae Ho;Jo, Hyoung Han;Song, Jun Yeob;Jeon, Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.561-567
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    • 2014
  • Precision injection mold is an essential element in order to manufacture small and precision plastic lenses used for phone camera. There are many critical factors to meet the requested specifications of high quality plastic lenses. One of the main issues to realize high quality is minimizing decenter value, which becomes more critical as pixel numbers increases. This study suggests the method to minimize decenter value by modifying ejecting structure of the mold. Decenter value of injection-molded lens decreased to 1 ${\mu}m$ level from 5 ${\mu}m$ by applying suggested ejecting method. Also, we also developed BIS (Built-in Sensor) based smart mold system, which has pressure and temperature sensors inside of the mold. Pressure and temperature profiles from cavities are obtained and can be used for deduction of optimal injection molding condition, filling imbalance evaluation, status monitoring of injection molding and prediction of lens quality.

Residual Stress Estimation and Deformation Analysis for Injection Molded Plastic Parts using Three-Dimensional Solid Elements (3 차원 입체요소를 사용한 사출성형품의 잔류응력 예측 및 후변형 해석)

  • Park, Keun;Ahn, Jong-Ho;Yim, Chung-Hyuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.507-514
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    • 2003
  • Most of CAE analyses for injection molding have been based on the Mele Shaw's approximation: two-dimensional flow analysis. in some cases, that approximation causes significant errors due to loss of the geometrical information as well as simplification of the flow characteristics in the thickness direction. Although injection molding analysis software using three-dimensional solid elements has been developed recently, such as Moldflow Flow3D, it does not contain a deformation analysis function yet. The present work covers three-dimensional deformation analysis or injection molded plastic parts using solid elements. A numerical scheme for deformation analysis has bun proposed from the results of injection molding analysis using Moldflow Flow3D. The accuracy of the proposed approach has been verified through a numerical analysis of rectangular plates with various thicknesses in comparison with the classical shell-based approach. In addition, the reliability of the approach has also been proved through an industrial example. an optical plastic lens, in comparison of real experiments.

Verification for transcription of spherical radius and prediction of birefringence in injection molding optical lens (초정밀 광학렌즈의 복굴절 예측과 금형 전사성)

  • Ohmori Hitoshi;Kwak Tae Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.6 s.171
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    • pp.55-60
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    • 2005
  • This paper has been focused in developing of plastic lens with ultra-precision and low birefringence ability using by injection molding simulation tools. The simulation tools, $3D-Timon^{TM}\;and\;Asu-Mold^{TM}$ were applied to visualize indirectly the flow pattern of melted polymer enter the mould and the simulation results are verified as compared with the experimental results. Birefringence and polarized light generated in injection molding process was also calculated for each injection conditions and compared with .the pictures of experimented optical lens go through the polarized light plates device. A spherical radius of plastic optical lens transcribed from profile of mould core surface was measured to estimate the geometrical accuracy fer the each injection conditions. It is confirmed that the simulation results about flow pattern and polarized light area coincided in experimental results. It is known that increasing in thickness shrinkage at center of lens, the spherical radius is larger from comparing the graph measured spherical radius and the thickness shrinkage at center of lens