• Design & Manufacturing
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• 제14권1호
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• pp.30-35
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• 2020

Plastic pulleys used for the purpose of power transmission have to very high roundness characteristics. The roundness of plastic pulleys is influenced by many factors. In this study, the effect of molding conditions on the roundness of pulleys was analyzed using a numerical analysis program. To improve the roundness, molding conditions that minimize the amount of deformation of the pulley were studied through an experimental design method. Among the experimental design methods, the Taguchi method was used, and the main molding conditions affecting the deformation of the pulley were the resin temperature and the holding pressure. It was found that the amount of deformation is reduced by about 2.86% when molding with the optimum molding conditions compared to when the optimum molding conditions are not applied.

• 한국기계가공학회지
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• 제7권1호
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• pp.62-66
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• 2008

Machine parts subjected to fluctuating or cyclic loads induce repeated stresses that often result in failure by fatigue. In such cases, the fatigue failures unfortunately sometimes occur. These may arise from a lack of knowledge with regard to the design, fabrication and operation of the machines or structures. The failure analysis provides valuable information regarding the prevention of similar failures. Furthermore, this information will be useful to improve or to develop new products. Failure stress analysis is classified into X-ray fractography. X-ray fractography has the limited applications because of material crystal size, difficult measurement method, electrolytic polishing precision, and long test time. Therefore, this study proposed the new method to improve the measurement precision of plastic zone depth and test time using TRIZ.

• 한국전산구조공학회논문집
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• 제13권3호
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• pp.361-371
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• 2000

RC 구조물은 서로 다른 재료적 특성을 지닌 콘크리트와 철근의 복합구조이고, 특히 콘크리트는 복잡한 소성거동을 나타내는 재료이다. 따라서 RC 구조물의 소성해석을 위해서는 콘크리트와 철근 각각의 재료특성과 소성거동을 묘사할 수 있는 세밀한 모델링 기법이 필요하지만, 이때 발생하는 모델링의 어려움, 모델링 규모, 계산용량 및 수렴성 등의 문제점으로 인하여 소성해석 수행에 많은 시간과 노력이 소요되거나 해석자체가 불가능하게 된다. 따라서 본 논문에서는 간편한 RC 구조물의 소성해석을 위해 RC 부재와 동일한 소성거동을 나타내는 균질·등방 재료로의 물성치환 방법을 제시하였다. 물성치환 원리는 RC 부재의 소성거동 특성, 즉 항복모멘트, 항복곡률 및 극한모멘트, 극한곡률로 표현되는 bi-linear 형태의 모멘트-곡률 관계를 이용하여, 이와 동일한 모멘트-곡률 관계(bi-linear 형태의 응력 변형률 관계)를 갖는 균질·등방 재료를 생성하였다. 또한 실제 RC 부재 해석모델과 치환된 균질·등방 재료를 이용한 해석모델에 대한 소성해석 결과를 비교·분석하여 본 연구의 타당성을 검증하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1992년도 춘계학술대회 논문집 92
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• pp.159-176
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• 1992

Limit analysis has been rendered versatile in many problems such as structural problems and metal forming problems. In metal forming analysis, a slip-line method and an upper bound method approach to limit solutions is considered as the most challenging areas. In the present work, a general algorithm for limit solutions of plastic flow is developed with the use of finite element limit analysis. The algorithm deals with a generalized Holder inequality, a duality theorem, and a combined smoothing and successive approximation in addition to a general procedure for finite element analysis. The algorithm is robust such that from any initial trial solution, the first iteration falls into a convex set which contains the exact solution(s) of the problem. The idea of the algorithm for limit solution is extended from rigid/perfectly-plastic materials to work-hardening materials by the nature of the limit formulation, which is also robust with numerically stable convergence and highly efficient computing time.

• Journal of Mechanical Science and Technology
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• 제18권11호
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• pp.1989-1995
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• 2004

Finite element analysis(FEA) is the most popular numerical method to simulate plasticity-induced fatigue crack closure and can predict fatigue crack closure behavior. Finite element analysis under plane stress state using 4-node isoparametric elements is performed to investigate the detailed closure behavior of fatigue cracks and the numerical results are compared with experimental results. The mesh of constant size elements on the crack surface can not correctly predict the opening level for fatigue crack as shown in the previous works. The crack opening behavior for the size mesh with a linear change shows almost flat stress level after a crack tip has passed by the monotonic plastic zone. The prediction of crack opening level presents a good agreement with published experimental data regardless of stress ratios, which are using the mesh of the elements that are in proportion to the reversed plastic zone size considering the opening stress intensity factors. Numerical interpolation results of finite element analysis can precisely predict the crack opening level. This method shows a good agreement with the experimental data regardless of the stress ratios and kinds of materials.

• 한국정밀공학회지
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• 제22권12호
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• pp.100-107
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• 2005

The present work covers a new ray tracing scheme of an injection-molded plastic lens linked with finite element analysis fur injection molding processes. The traditional ray tracing schemes have been based on the assumption that optical property of the lens is homogeneous throughout the entire volume. However, this assumption is quite unrealistic for injection-molded plastic lenses since material properties vary at every point due to injection molding effects. In order to consider non-homogeneous property of a lens, a modified ray tracing method is proposed in connection with finite element analysis of injection molding. Through the analysis of the injection molding process, the distribution of refractive indices can be obtained. This information is then utilized in the proposed ray tracing scheme based on finite element meshes so as to take into account variation of the refractive indices. The effect of mold temperature is also investigated through finite element analysis, and the relevant optical quality is evaluated through the proposed ray tracing simulation.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.505-510
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• 2002

The Friction Stir Welding (FSW) is a new joining method that was developed at The Welding Institute (TWI) in England in 1991. It applied heating by the rotational friction and material plastic flow. It was developed as a new joining method to solve the problems of epochally in the welding of Al alloys. In the study, 6000series of Alloy composed of AI-Mg-Si, one of the Al alloys that are utilized for shipbuilding and construction, is selected as a specimen and the numerical is executed against the welded zone of FSW. The material used in this study had the unique properties of strength and anti-corrosion, but since the welded joint of this material is easily softened by the welding heat, FSW is executed and the numerical analysis is carried out around the joint. To examine the mechanical behaviors and properties, F.E.M analysis is executed and the developed thermal-elastic-plastic [mite analysis are used.

• Journal of Welding and Joining
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• 제28권2호
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• pp.39-46
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• 2010

IIn this study, used is the equivalent loading method based on the inherent strain to predict the welding deformation of panel members. Equivalent loads are computed from the inherent strain distribution around weld line, and then applied for the linear finite element analysis. Thermal deformation of panel members can be, of course, carried out through the rigorous thermal elasto-plastic analysis procedure but it is not practical in applying to predicting the welding deformation of large structures such as blocks found in a ship structure from view of computing time. The present equivalent load approach has been applied to flat plate model to verify the present approach, and to several curved plate models having the curvature in the welding direction to investigate the effect of the longitudinal curvature upon the weld-induced deformation. The results are compared with those by thermal elasto-plastic analysis. As far as the present results are concerned, it can be said that the present approach shows good agreement with the results by welding experiment and the rigorous thermal elasto-plastic analysis. The present approach has been also applied to predict the welding deformation of panel block as for application illustration to practical model.

• 한국지진공학회:학술대회논문집
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• 한국지진공학회 2002년도 추계 학술발표회 논문집
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• pp.91-97
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• 2002

Total stress analysis method and nonlinear constitutive models have been used to analyze a dynamic performance of Dams but, there is some limitation in analysis, for example, effects of build up of pore pressure and generations of permanent deformations. Therefore considering these limitations, which is mentioned before, dynamic behavior characteristics of dams and response acceleration characteristics was analyzed in time domain, applying an elasto-plastic constitutive model and effective analysis method.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.241-244
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• 1999

A series of parametric study was performed for the investigation of the influence of several analysis parameters to the solution behavior in the elasti-plastic-static analysis of sheet metal forming. The parameters taken into the consideration in the present study are finite element mesh distribution and numerical integration scheme, The elstic-plastic-static analysis was performed for two cases : deflection by a point force bending by a punch Results obtained with different selections of the parameters were compared with each other experimental measurements and analytical solutions.