• 제목/요약/키워드: Plant process modeling

검색결과 198건 처리시간 0.027초

EQPS 모델을 이용한 하수처리장 운전 평가 (Evaluation of Operational Options of Wastewater Treatment Using EQPS Models)

  • 유호식;안세영
    • 한국도시환경학회지
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    • 제18권4호
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    • pp.401-408
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    • 2018
  • 하수처리 공정모델링 소프트웨어인 EQPS(Effluent Quality Prediction System, Dynamita, France)를 적용하여 A하수처리시설 생물반응조 설계의 적합성을 분석하였다. A하수처리장은 친수용수 수준의 목표수질을 준수하기 위하여 이차침전지 유출수 설계농도를 총질소와 총인, 각 10 mg/L, 1.8 mg/L로 설정하여 설계하였다. 4-Stage BNR 공정인 반응조의 체류시간은 총 9.6시간으로 전무산소조 0.5, 혐기조 1.0, 무산소조 2.9, 호기조 5.2시간이었다. 동절기 공정모델링 결과 친수용수 수준의 목표수질을 만족하기 위하여 혐기조의 체류시간을 0.2시간 늘렸고 당초 설계조건이던 외부탄소원 비상시 주입을 상시적으로 주입해야 하는 것으로 조사되었다. 모델링 결과의 왜곡을 배제하기 위하여 소프트웨어 제조사가 제시한 one step nitrification denitrification 모델의 Default 계수를 사용하였다. 공정모델링은 대체적으로 최적의 상태를 제시하기 때문에 생물반응조 여유율을 고려하면 4-Stage BNR의 체류시간은 9.8시간보다 증가시켜야 한다. 하수처리장 설계단계에서 공정 모델링의 정확한 사용은 하수처리장 건설 후 처리성능과 효율의 안정성을 담보할 수 있는 방법이므로 설계단계에서 철저한 평가가 필요하다.

PRS를 이용한 제지공정의 인식 및 모델링에 관한 연구 (Modeling and Identification of Paper Plants based on PRS)

  • 오창훈;여영구;강홍
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2004년도 추계학술발표집
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    • pp.221-232
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    • 2004
  • Paper process is complex and multivariable system. Identification of a paper process model is imperative for the development of predictive control method. 13-level Pseudo-Random Sequence Signals were used to identify the plant model in which the neural network model was considered model as a real paper process. Results of simulations for identification using 13-level PRS signals and Prediction Error Method are compared with plant operation data. From the comparison, we can see that the dynamics of the model show good agreement with those of real plant.

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제철 소결공정에 대한 단입자 연소 모델의 응용 (Application of Intra-particle Combustion Model for Iron Ore Sintering Bed)

  • 양원;최상민;진홍종
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제32회 KOSCO SYMPOSIUM 논문집
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    • pp.181-188
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    • 2006
  • Operation parameters for large scale industrial facility such as iron making plant are carefully selected through elaborate tests and monitoring rather than through a mathematical modeling. One of the recent progresses for better energy utilization in iron ore sintering process is the distribution pattern of fuel inside a macro particle which is formed with fines of iron ore, coke and limestone. Results of model tests which have been used as a basis for the improved operation in the field are introduced and a theoretical modeling study is presented to supplement the experiment-based approach with fundamental arguments of physical modeling, which enables predictive computation beyond the limited region of tests and adjustment. A single fuel particle model along with one-dimensional bed combustion model of solid particles are utilized, and thermal processes of combustion and heat transfer are found to be dominant consideration in the discussions of productivity and energy utilization in the sintering process.

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가동원전에서 공정모델링을 통한 PID 튜닝 시뮬레이션 방법 (A Simulation Method of PID Tuning with Process Modeling in Operating Nuclear Power Plants)

  • 민문기;정창규;이광현;이재기;김희제
    • 전기학회논문지P
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    • 제63권4호
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    • pp.290-294
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    • 2014
  • PID(Proportional, Integral, Derivative) controller is the most popular process controllers in nuclear power plants. The optimized parameter setting of the process controller contributes to the stable operation and the efficiency of the operating nuclear power plants. PID parameter setting is tuned when new process control systems are installed or current process control systems are changed. When the nuclear plant is shut down, a lot of PID tuning methods such as the Trial and Error method, Ultimate Oscillation method operation, Ziegler-Nichols method, frequency method are used to tune the PID values. But inadequate PID parameter setting can be the cause of the unstable process of the operating nuclear power plant. Therefore the results of PID parameter setting should be simulated, optimized and finally verified. This paper introduces the simulation method of PID tuning to optimize the PID parameter setting and confirms them of the actual PID controller in the operating nuclear power plants. The simulation method provides the accurate process modeling and optimized PID parameter setting of the multi-loop control process in particular.

SVM을 이용한 비선형 화학공정 모델링: pH 중화공정에의 적용 예 (Nonlinear Chemical Plant Modeling using Support Vector Machines: pH Neutralization Process is Targeted)

  • 김동원;유아림;양대륙;박귀태
    • 제어로봇시스템학회논문지
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    • 제12권12호
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    • pp.1178-1183
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    • 2006
  • This paper is concerned with the modeling and identification of pH neutralization process as nonlinear chemical system. The pH control has been applied to various chemical processes such as wastewater treatment, chemical, and biochemical industries. But the control of the pH is very difficult due to its highly nonlinear nature which is the titration curve with the steepest slope at the neutralization point. We apply SVM which have become an increasingly popular tool for machine teaming tasks such as classification, regression or detection to model pH process which has strong nonlinearities. Linear and radial basis function kernels are employed and each result has been compared. So SVH based on kernel method have been found to work well. Simulations have shown that the SVM based on the kernel substitution including linear and radial basis function kernel provides a promising alternative to model strong nonlinearities of the pH neutralization but also to control the system.

CFD 모델링을 이용한 화학공장의 안전거리 산정 방법론에 관한 연구 (A Methodology for Determination of the Safety Distance in Chemical Plants using CFD Modeling)

  • 백주홍;이향직;장창봉
    • 한국안전학회지
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    • 제31권3호
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    • pp.162-167
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    • 2016
  • As the simple empirical and phenomenological model applied to the analysis of leakage and explosion of chemical substances does not regard numerous variables, such as positional density of installations and equipment, turbulence, atmospheric conditions, obstacles, and wind effects, there is a significant gap between actual accident consequence and computation. Therefore, the risk management of a chemical plant based on such a computation surely has low reliability. Since a process plant is required to have outcomes more similar to the actual outcomes to secure highly reliable safety, this study was designed to apply the CFD (computational fluid dynamics) simulation technique to analyze a virtual prediction under numerous variables of leakages and explosions very similarly to reality, in order to review the computation technique of the practical safety distance at a process plant.

Model based control of filter run time on potable water treatment plant

  • Jusic, Suvada;Milasinovic, Zoran
    • Coupled systems mechanics
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    • 제4권2호
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    • pp.157-172
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    • 2015
  • Control of potable water treatment plant (PWTP) is nowadays based on experience. The aim of this article is to show that model based control of treatment process is more efficient than process operation based on experience. Stimela environment is used for modeling of processes of potable water treatment. Application of the model was conducted on PWTP "Crkvice" in Zenica (BiH). This plant has used conventional rapid sand filters. By effective application of the model it is determined the optimal filter run time for different input turbidity of raw water. This results in the possibility of reducing the consumption of backwashing water, lower costs for its pumping and reducing the amount of coagulants. In the existing practice, based on experience, these benefits are not used.

Optimization of preventive maintenance of nuclear safety-class DCS based on reliability modeling

  • Peng, Hao;Wang, Yuanbing;Zhang, Xu;Hu, Qingren;Xu, Biao
    • Nuclear Engineering and Technology
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    • 제54권10호
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    • pp.3595-3603
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    • 2022
  • Nuclear safety-class DCS is used for nuclear reactor protection function, which is one of the key facilities to ensure nuclear power plant safety, the maintenance for DCS to keep system in a high reliability is significant. In this paper, Nuclear safety-class DCS system developed by the Nuclear Power Institute of China is investigated, the model of reliability estimation considering nuclear power plant emergency trip control process is carried out using Markov transfer process. According to the System-Subgroup-Module hierarchical iteration calculation, the evolution curve of failure probability is established, and the preventive maintenance optimization strategy is constructed combining reliability numerical calculation and periodic overhaul interval of nuclear power plant, which could provide a quantitative basis for the maintenance decision of DCS system.

홀과 노즐을 고려한 플랜트 기기 스펙-카탈로그 데이터 번역 시스템 개발 (Development of a System that Translates Spec-catalog Data for Plant Equipment Considering Holes and Nozzles)

  • 이현오;권혁준;이광;문두환
    • 한국기계가공학회지
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    • 제19권9호
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    • pp.59-70
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    • 2020
  • Three-dimensional (3D) design data is used for various purposes throughout the life cycle of a plant construction project. Plant 3D CAD systems support 3D modeling based on specs-catalogs, which contain data that are used for different purposes such as design, procurement, production, and handover. Therefore, it is important to share the spec-catalog data in the 3D design model with other application systems. Sharing this data thus requires a system that extracts spec-catalog data from plant 3D CAD systems and converts them into neutral model data. In this paper, we analyze equipment spec-catalog data of plant 3D CAD systems and, based on these analyses, define the data structure for neutral spec-catalog data. We subsequently propose a procedure that translates native spec-catalog data to neutral model data and develop a prototype system that performs this operation. The proposed method is then experimentally validated for the test spec-catalog data.

운전자와 현장조업자의 협동훈련을 위한 플랜트 훈련시스템 플랫폼 연구 (A Study on Plant Training System Platform for the Collaboration Training between Operator and Field Workers)

  • 이경창;정교일;문두환;윤청
    • 한국CDE학회논문집
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    • 제20권4호
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    • pp.420-430
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    • 2015
  • Operator Training Simulators (OTSs) provide macroscopic training environment for plant operation. They are equipped with simulation systems for the emulation of remote monitoring and controlling operations. OTSs typically provide 2D block diagram-based graphic user interface (GUI) and connect to process simulation tools. However, process modeling for OTSs is a difficult task. Furthermore, conventional OTSs do not provide real plant field information since they are based on 2D human machine interface (HMI). In order to overcome the limitation of OTSs, we propose a new type of plant training system. This system has the capability required for collaborative training between operators and field workers. In addition, the system provides 3D virtual training environment such that field workers feel like they are in real plant site. For this, we designed system architecture and developed essential functions for the system. For the verification of the proposed system design, we implemented a prototype training system and performed experiments of collaborative training between one operator and two field workers with the prototype system.