• Title/Summary/Keyword: Plane-strain

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PRECIPITAlON BEHAVIOR OF 8090 ALUMINIUM ALLOY BY HERMOMECANICAL AND DUPLEX AGING TREAMENT (가공열처리 및 2단시효처리에 의한 8090알루미늄 합금의 석출거동)

  • Lee, Hag-Yong;Kim, Sug-Woo;Woo, Kee-Do
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.4
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    • pp.270-276
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    • 1994
  • The effects of thermomechanical and duplex aging treatment on precipitation behavior were investigated for the 8090 aluminium alloy by tensile test, hardness test, plane-strain fracture toughness test and electron microscope. Both pre-aging stretch and duplex aging with pre-aging stretch were effective to homogenize the distribution of S' phase in this alloys. The latter makes more homogeneous distribution of S' phase than that of the former, but the sizes of S' phase in both specimens are almost same. The size and distribution of 0' phase were not changed by thermomechanical or duplex aging treatment. The strength was increased by thermomechanical treatment, but the elongation was decreased. Duplex aging treatment couldn't change the strength and elongation. Pre-aging stretch and duplex aging with pre-aging stretch have same effect on the strength and elongation. The increase of strength by thermomechanical treatment in 8090 alumunium alloy was caused by homogeneously precipitated S' phase.

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Effective Analysis of Incremental Forming Process using the Automatic Expansion of Domain Scheme (자동 영역확장법을 이용한 점진 성형공정의 효율적 해석)

  • Lee K.H.;Lee S.R.;Hong J.T.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.812-815
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    • 2005
  • The incremental forming process employs several tens or hundreds of continuous local strokes, so the entire process is difficult to analyze due to much computation time and large computer memory. The objective of this work is to propose a new numerical scheme of the finite element method, automatic expansion of domain (AED), and to reduce computation time and computer memory. In the AED scheme, an effective analysis domain in each local forming step is defined and then the domain is automatically expanded in accordance with the repeated process. In order to verify the validity of the criterion for the AED scheme and the applicability of the AED scheme, two-dimensional incremental plane-strain forging process is first analyzed using the proposed scheme with various criteria and full domain. In addition, three-dimensional incremental radial forging process is analyzed to verify the applicability of the proposed scheme to a practical incremental forging process.

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Effect of Cutting Fluid on the Metal-Cutting Mechanism (절삭유제가 금속절삭기구에 미치는 영향에 관한 연구)

  • Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.2 no.2
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    • pp.69-75
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    • 1985
  • The object of this study is to discuss the effect of cutting fluid on the mechanism of chip formation in orthogonal cutting. Rehbinder effect has been known as a phenomenon, the reduction of mechanical strength, when the metal is exposed in a polar organic environment or the surface of metal is coated with some polar organic substances. About the cause of Rehbinder effect there have been many different ideas by Rehbinder, Merchant, Shaw, Sakakida and etc. In this report, the effects of surface active medium (magic ink) upon the mechanism of chip formation on the orthogonal cutting of copper and the mechanical properties of the work material are experimentally discussed with constant rake angle. Under the condition of polar organic environment the experimental results are as follows; 1) The chip thickness becomes thinner and slip line pitch on the free surface of chip becomes smaller than that of dried cutting area. 2) The order of alternation of cutting ratio was changed. 3) The friction angle on the tool face is not affected by the depth of cut. 4) The cutting force and shear strain on the shear plane decrease remarkably, therefore the work material must be embrittled under polar organic environment.

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Finite Element Simulation of Elastic Waves for Detecting Anti-symmetric Damages in Adhesively-Bonded Single Lap Joint (단면 겹치기 접착 조인트에 존재하는 비대칭 결함 탐지를 위한 탄성파 유한요소 시뮬레이션)

  • Woo, Jin-Ho;Na, Won-Bae
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.124-130
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    • 2009
  • This study presents a finite element simulation of elastic waves for detecting anti-symmetric damages in an adhesively-bonded single lap joint. Plane strain elements were used for modeling adherents (aluminum) and adhesives (epoxy). Three types of damage were introduced: thickness reduction, elasticity deterioration, and voids in the adhesive layers, and two excitation and reception arrangements (ER1 and ER2) were used to investigate the detectability of the damage. The simulation showed that symmetrically located damage, such as a thickness reduction, can be detected by one excitation and one reception arrangement (ER1) and anti-symmetric damages, such as elasticity deterioration and voids, can be detected by modified two-point elastic wave excitation (ER2). Compared with the ER1 arrangement, the ER2 arrangement does not require a baseline signal for damage detection; hence, an efficient method of anti-symmetric damage detection in an adhesively-bonded single lap joint is proposed.

Punching Fracture Experiments and Simulations of Unstiffened and Stiffened Panels for Ships and Offshore Structures

  • Park, Sung-Ju;Choung, Joonmo
    • Journal of Ocean Engineering and Technology
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    • v.34 no.3
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    • pp.155-166
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    • 2020
  • Ductile fracture prediction is critical for the reasonable damage extent assessment of ships and offshore structures subjected to accidental loads, such as ship collisions and groundings. A fracture model combining the Hosford-Coulomb ductile fracture model with the domain of solid-to-shell equivalence model (HC-SDDE), was used in fracture simulations based on shell elements for the punching fracture experiments of unstiffened and stiffened panels. The flow stress and ductile fracture characteristics of JIS G3131 SPHC steel were identified through tension tests for flat bar, notched tension bar, central hole tension bar, plane strain tension bar, and pure shear bar specimens. Punching fracture tests for unstiffened and stiffened panels are conducted to validate the presented HC-DSSE model. The calibrated fracture model is implemented in a user-defined material subroutine. The force-indentation curves and final damage extents obtained from the simulations are compared with experimental results. The HC-DSSE fracture model provides reasonable estimations in terms of force-indentation paths and residual damage extents.

A Realistic Model for Concrete Subjected to Dynamic Tensile Loading (동적(動的) 인장하중(引張荷重)을 받는 콘크리트의 실제적(實際的)인 모델)

  • Oh, Byung Hwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.5 no.2
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    • pp.59-66
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    • 1985
  • Presented is a nonlinear constitutive theory which can model the behavior of concrete under dynamic tensile loads. The microcrack plane theory is introduced to describe the static tensile behavior of concrete. The affinity transformation is then employed to include the effects of strain rate due to the dynamic tensile loads. The comparisons are made with the dynamic tensile test data available in the literature. An equation is proposed to predict the strength gain due to the dynamic tensile loads. The theory allows more realistic dynamic finite element analysis of concrete structures.

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A Robustness of Hierarchic Element Formulated by Integrals of Legendre Polynomial (적분형 르장드르 함수에 의한 계층요소(階層要素)의 통용성(通用性))

  • Woo, Kwang Sung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.12 no.1
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    • pp.43-50
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    • 1992
  • The purpose of this study is to ascertain the robustness of p-version model with hierarchic intergrals of Legendre shape functions in various applications including plane stress/strain, axisymmetric and shell problems. The most important symptoms of accuracy failure in modern finite elements are spurious mechanisms and a phenomenon known as locking which are exhibited for incompressible materials and irregular shapes which contain aspect ratios(R/t, a/b), tapered ratio(d/b), and skewness. The condition numbers and energy norms are used to estimate numerical errors, convergence characteristics and algorithmic efficiencies for verifying the aforementioned symptoms of accuracy failure. Numerical results from p-version models are compared with those from NASTRAN, SAP90, and Cheung's hybrid elements.

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Crease Behavior of Thin Membrane (멤브레인의 접힘 거동 연구)

  • Woo, Kyeong-Sik
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.10
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    • pp.905-911
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    • 2007
  • In this paper, geometrically and materially non-linear finite element analyses were performed to study the crease behavior of thin membranes. The cross-section of the membrane was modeled with 2-dimensional plane strain elements. To simulate the creasing process, the membrane mesh was folded, compressed to prescribed crease gauge by activating two rigid contact surfaces, and then released to give the crease topology. Various crease gauges were considered to investigate the effect of crease intensity on the initial deployment angle. The crease geometry was also obtained by experiments and the results were compared.

Coupled Thermo-Viscoplastic Three Dimensional Finite Element Anaysis of Compression Molding of Sheet Molding Compound (열유동을 고려한 SMC 압축성형공정의 3차원 유한요소 해석)

  • Kim, Soo-Young;Im, Yong-Taek
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.488-499
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    • 1996
  • SMC(Sheet molding compound) is a thermosetting material reinforced with chopped fiberglass. The compression molding of SMC was analyzed based on a rigid thermo-viscoplastic approach using a three dimensional finite element program coupled with temperatures. Only the temperature analysis part was tested in this paper by solving one-dimensional heat transfer problem and comparing with the exact solutions available in the literature. Based on this comparison the program was proved to be valid and was further applied in solving compression molding of SMC between flat dies. To investigate the usefulness of a rigid thermo-viscoplastic approach in the compression molding analysis of SMC charge, compression of rectangular shaped SMC charge at plane strain and three dimensionalde formation condition was analyzed under the same condition as given in the literature. From this comparison it was found out that the rigid thermo-viscoplastic approach was useful in analyzing SMC compression molding between flat dies.

Formability of Aluminum 5182-Polypropylene Sandwich Panel for Automotive Application (자동차용 알루미늄 5185-폴리프로필렌 샌드위치 판재의 성형성)

  • Kim, Kee-Joo;Jeong, Hyo-Tae;Sohn, Il-Seon;Kim, Cheol-Woong;Kim, Joong-Bae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.175-181
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    • 2007
  • The objective of this study was to develop formability evaluation techniques in order to apply aluminum sandwich panel for automotive body parts. For this purpose, newly adopting formability evaluation (using limit dome height and plane strain test) was carried out in order to secure the fundamental data for the measurement of sheet metal forming and the establishment of optimum forming conditions of the aluminum sandwich panel. The results showed that there were good agreements between the old formability evaluation method and the new method which was more simplified than that of old one. From the results of these formability evaluation, the formability of sandwich panel was higher than that of aluminum alloy sheet alone which was the skin component for the sandwich panel. Also, it was found that sandwich panel could reduce the weight and could have the same flexural rigidity simultaneously when it was compared to the automotive steel sheet.