• Title/Summary/Keyword: Piston-Cylinder Unit

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Numerical Analysis of Pressure Distribution in Piston-Cylinder Unit for Accurate Pressure Measurement (유압측정을 위한 피스톤-실린더 간격내의 압력분포에 대한 수치해석)

  • U, Sam-Yong;Park, Jong-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.9
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    • pp.2909-2915
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    • 1996
  • Precise and accurate pressure measurements are obtained using deadweight piston gauges. Pressure distribution and elastic distortion in the piston-cylinder unit are the leading factors in determination of effective area. The distortion depends upon the pressure distribution in the clearance between piston and cylinder and those are coupled each other. Considering the viscosity pressure relation of oil and governing flow equation in the clearance, a new numerical iterative algorithm is developed. The disagreement between the monotonous and sharp pressure profiles is an indication that the pressure profile will be different for each piston and cylinder unit due to material variances.

Measurment of Fluid Film Thickness on The Valve Plate in Oil Hydraulic Axial Piston Pumps (Part II : Spherical Design Effects)

  • Kim Jong-Ki;Kim Hyoung-Eui;Lee Yong-Bum;Jung Jae-Youn;Oh Seok-Hyung
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.655-663
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    • 2005
  • Tribological characteristics in the sliding parts of oil hydraulic piston pumps are very important in increasing overall efficiency. In this study, the fluid film between the valve plate and the cylinder block was measured by using a gap sensor and the mercury-cell slip ring unit under real working conditions. To investigate the effect of the valve shape, we designed three valve plates each having a different shape. One of the valve plates was without bearing pad, another valve plate had bearing pad and the last valve plate was a spherical valve plate. It was noted that these three valve plates observed different aspects of the fluid film characteristics between the cylinder block and the valve plate. The leakage flow rates and the shaft torque were also investigated in order to clarify the performance difference between these three types of valve plates. From the results of this study, we found that the spherical valve plate estimated good fluid film patterns and good performance more than the other valve plates in oil hydraulic axial piston pumps.

Fluid film measurements on the spherical valve plate in oil hydraulic axial piston pumps

  • Kim, J.K.;Jung, J.Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.381-382
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    • 2002
  • The Fluid film between the valve plate and the cylinder block was measured by use of a gap sensor and the mercury-cell slip ring unit under real working conditions. During the operating periods, experiments with discharge pressure, revolution speed, and valve geometry was carried out for the fluid film on the valve plate. To investigate the effect of the valve shape, we designed two valve plates each having a different shape; the first valve plate was a plane valve plate. while the second valve plate was a spherical valve plate. It was noted that these two valve plates observed different aspects of the fluid film characteristics between the cylinder block and the valve plate. The leakage flow rate and the shan torque were also investigated in order to clarify the difference between these two types of valve plates. From the results of this study. we found that the spherical valve plate estimated good fluid film patterns and performance more than the other valve plate in oil hydraulic axial piston pumps.

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Heat Transfer Analysis of Hydropneumatic Suspension Unit By Finite Element Method (유한요소법을 이용한 유기압 현수장치의 열전달 해석)

  • Bae, Jing-Do;Cho, Jin-Rae;Lee, Hong-Woo;Song, Jung-In;Lee, Jin-Kyoo
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.531-536
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    • 2004
  • In-arm type hydropeumatic suspension unit(ISU) is an equipment of armed tracked vehicle to absorb impact load and vibration from the irregular ground. During the operation of ISU, main piston moves forward and backward and oil flowing through damper transmits the external impact load to floating piston. Heat is generated in ISU by the oil pressure drop through the damper orifice and the friction between cylinder wall and two pistons. On the other hand, internal heat dissipatis outside via heat convection. Occurrence of high temperature can deteriorate durability of major components and basic function of ISU. And, it can cause fatal problem in the ISU life time and the sealing performance of piston rings. As well, the spring constant change of nitrogen gas that is caused by the temperature rise exerts the negative effect to the vehicle stability. Therefore, in this paper, we analyze the heat transfer analysis of the entire ISU unit, by finite element method, with the outside flow velocities 8m/s and 10m/s.

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Line Start Linear Compressor without Stroke Controller (Line Start 형 리니어 압축기)

  • Hong, Eon-Pyo;Park, Kyeong-Bae;Choi, Ki-Chul;Lee, Hyeong-Kook
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.697-702
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    • 2004
  • LG Electronics developed linear compressors for a household refrigerator which can reduce energy consumption up to $24\%$ by only Drop-ln instead of a conventional reciprocating compressor. The linear compressor is composed of a linear oscillating motor, a piston directly coupled with the linear motor, a cylinder and the specific discharge system of LG. Because of this free-piston structure, the position of the piston can be changeable according to the voltage variation, load variation and so on. By this reason, LG linear compressor has been in need of an additional unit to control the position of the free-piston stably. In this paper we will introduce the innovative technology which is able to operate the linear compressor without controlling the piston position like a conventional reciprocating compressor.

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Stress Analysis of the Cylinder Block and the Valve Plate of the Swash Plate Type Oil Hydraulic Piston Pump (사판식 유압 픽스톤 펌프의 실린더블록과 밸브 플레이트의 응력해석)

  • Kim J. H.;Cho I. S.;Baek I. H.;Jung Jae-Youn;Oh Suk-Hyung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.255-260
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    • 2004
  • Recently, the technologies related to the swash plate type oil hydraulic piston pump are requiring extreme technologies to overcome the limit of high efficiency in cope with high speed and pressure, and are devoted to compact the unit, to gain low noise level, and to adopt electronic technologies, and the question regarding to maximize the mechanical efficiency, that is, to minimize the torque loss by minimizing the leakage loss in the relative sliding region but these are in trade-off relation that tribological responding is very difficult. Cylinder block-valve pate in high speed relative sliding motion has the characteristics that should be extremely controlled for the optimization of these leakage loss and mechanical efficiency, and pressure resistance designing of them is important for high pressure performance. But, studies on the stress analysis of these parts have not been performed briskly, so in this paper the stress distribution and the region where the highest displacement appears are described through the static stress analysis using CATIA V5. Through the future studies on these theme, it has the purpose of finding the suitable materials for the other parts as well as cylinder block and valve plate, in cope with high pressure operation through the stress analysis with the most similar conditions for the practical operation.

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Shear Fracture Behavior of Anchor Systems for Shock Transmission Unit in RC Bridge (철근콘크리트 교량의 충격전달장치 앵커시스템의 전단파괴거동)

  • 김태상;송하원;변근주;안창모
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1097-1102
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    • 2001
  • Seismic safety of continuous span concrete bridge can be enhanced by distributing a large seismic lateral load to each supporting pier. A new viscoelastic device called Shock Transmission Unit(STU), which is a simple cylinder-piston assembly packed with a so-called silicone putty compound, enables the lateral seismic load to be transmitted to the pier by installation of the device to movable bearings of the bridge. The seismic safety of concrete bridges having the STU depends on not only safety of the bridges globally but also safety of anchor systems which anchors the STU to concrete pier. An experimental investigation is performed to study the behavior of cast-in-place anchor and post-installed anchor subjected to shear load statically and cyclically according to different edge distance, embedment length, and anchor spacing. Finally, the experimental results are compared with results by design methods of ACI and CCD, and results by FEM analysis.

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Evaluation of low vacuum gauge using deadweight piston gauge (분동식압력계를 이용한 저진공게이지의 평가)

  • Woo, Sam-Yong;Choi, In-Mook;Song, Han-Wook;Kim, Boo-Shik
    • Journal of the Korean Vacuum Society
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    • v.16 no.4
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    • pp.244-249
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    • 2007
  • Deadweight piston gauge have been widely used as a fundamental instrument of precise pressure measurement because they are robust, accurate, potable, convenient to use and are able to realize the definition of pressure as farce per unit area. Basically, a deadweight piston gauge consists of a piston mounted vertically in a close-fitting cylinder filled with a gas and weights of known mass values. The pressure to be measured is applied to the base of the piston generating an upward vertical force, and is balanced by the downward gravitational force generated by weights. These instruments can be used to measure pressures above 10 kPa because of tare weights including piston. However, using a variable bell-jar pressure method and a newly developed weight loading device we can extend the application range of deadweight piston gauge to lower pressures. In this paper, we present the practical calibration results for two CDGs(Capacitance diaphragm gauge, MKS) with full-scale ranges of 1.33 kPa and 13.3 kPa, respectively.

A Flame Study of Soot Deposition and Reentrainment in Application to Control of Diesel Soot Emission (디젤엔진 관련 Soot 부착 및 재유입에 관한 화염에서의 연구)

  • Kim, Seong-Geun;Park, Jong-In
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.8
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    • pp.2626-2636
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    • 1996
  • A study of soot deposition and reentrainment was carried out both theoretically and experimentally to understand behavior of soot formed by incomplete combustion in a diesel engine. Theoretically, soot deposition on engine cylinder wall and/or piston head was studied with a stagnation point flow approximation. Soot reentrainment occurred upon exhaust gas blowdown was also studied by assuming a long-normal shear velocity distribution. Experimentally, a LPG$O_2/N_2$ flame impinging on a disk, produced by a concentric tubular burner, was chosen as deposition configuration and a shear flow unit with compressed air was installed for the study of reentrainment. For selected flame configuration, soot deposition measurements were conducted and showed that the dominant deposition mechanism was thermophoresis. Distributions of gas temperature and soot number density were estimated by combining data obtained by a B-type thermocouple with a thermophoretic transport theory. Disk temperature distributions were directly measured using a K-type thermocouple. Soot size and morphology were estimated from a TEM photograph. Ratios of soot deposit to reentrained amount were measured for a wide range of shear flow velocities, which showed that the reentrainment model was reasonable.

Dynamic Analysis Design of Balance Shaft for Reducing Engine Inertia Force and Pitching Moment (엔진 관성력과 피칭모멘트 저감을 위한 밸런스샤프트의 동역학 설계)

  • Kim, Byeong Jun;Boo, Kwang Suk;Kim, Heung Seob
    • Journal of the Korea Convergence Society
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    • v.13 no.4
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    • pp.307-313
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    • 2022
  • The importance of engine vibration reduction is increasing as the vehicle interior noise becomes more serious due to higher output and lighten weight trends. Recently, the balance shaft attachment has been proposed as a representative method for the engine vibration reduction. The balance shaft is a device that cancels the vibrations generated in the reciprocating motion of the piston and the conrod by using an arbitrary eccentric mass, and can improve fuel efficiency and ride comfort at the same time. This paper proposes the unbalance amount and shape of the balance shaft to induce and offset the inertia force generated by the engine structure. The proposed two-shaped balance shaft was implemented as an ADAMS multi-body dynamics model, and the reduction of the inertial force in the actual behavior was confirmed through dynamic simulation.