• Title/Summary/Keyword: Pilot Plant Scale

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Cultivation of Spirulina platensis Using Pig Wastewater in a Semi-Continuous Process

  • Chaiklahan, Ratana;Chirasuwan, Nattayaporn;Siangdung, Wipawan;Paithoonrangsarid, Kalyanee;Bunnag, Boosya
    • Journal of Microbiology and Biotechnology
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    • v.20 no.3
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    • pp.609-614
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    • 2010
  • The effluent from anaerobic digestion contains organic nitrogen and phosphorus, which are both required for growth of Spirulina platensis. Effluent (20%) from the upflow anaerobic sludge blanket (UASB) from a pig farm, supplemented with 4.5 g/l sodium bicarbonate ($NaHCO_3$) and 0.2 g/l urea fertilizer (46:0:0, N:P:K), was found to be not only a suitable medium for the growth of Spirulina platensis but also a low-cost alternative. Cost calculation showed that this medium is 4.4 times cheaper than modifized Zarrouk's medium. The average productivities of a semi-continuous culture grown under outdoor conditions in a 6-1 scale and a 100-1 pilot scale were 19.9 $g/m^2/d$ and 12 $g/m^2/d$, respectively. In addition, the biomass of organisms grown in UASB effluent contained approximately 57.9% protein, 1.12% $\gamma$-linolenic acid, and 19.5% phycocyanin. The average rates of bicarbonate, total nitrogen, and phosphorus removal were 380 mg/l/d, 34 mg/l/d, and 4 mg/l/d, respectively.

Pilot Plant Study on Biological Nutrient Removal of Wastewater

  • Ahn, Sang-Jin;Kim, Geon-Heung;Ahn, Bok-Kyoun
    • Korean Journal of Hydrosciences
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    • v.1
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    • pp.99-106
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    • 1990
  • An extensive biological nutrient removal pilot plant study of anoxic/anaerobic/ aerobic treatment process was conducted to eastblish an optimum operational mode using primary dffluent. Two operational modes, (1) Qr/Q was 3.0 and maintaining EMLSS of 3100 mg/L in which the best operational results were obtained from previous bench scale study using synthetic wastewater (2) Qr/Q was 0.5 and EMLSS of 2200 mg/L which was compatible with the main plant, were Compared and evaluated for removal of nitrogen and/or phosphorous under field conditions. The nitrogen removal increased with increasing recycle ratios, but the phosphorous removal revealed more consistent results with 83percent removal efficiency in the second mode compared with 80 percent in the first mode. Above all, the two modes equally showed good BOD and nitrogen removals by nitrification-denitrification processes. It was also observed that no scum formed in the pilot plant and the sludge exhibited excellent settling characteristic all the time. The modified biological nutrient removal train can be adopted to the main plant without any major changes of their operational modes.

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Experimental study on the capacity of pilot scale FBC for paper sludge (Pilot plant 규모 유동충 소각로의 제지 슬러지 소각 용량에 관한 실험적 연구)

  • La, Seung-Hyuck;Moon, Dong-Jin;Kang, Kyung-Tae;Shin, Dong-Hoon;Hwang, Jung-Ho
    • 한국연소학회:학술대회논문집
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    • 2002.06a
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    • pp.199-203
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    • 2002
  • In this paper, the effects of water contents on combustion characteristics of paper sludge and capacity of fluidized bed combustor(FBC) were investigated using 0.26m diameter, 1.75m height pilot-plant scale combustor. Combustion tests of paper sludge containing water contents between 40wt% and 50wt% were performed. The temperature and emission variation, the pressure inside combustor were measured to monitor the fluidization quality. The experimental results showed that 30kg/hr feeding rate of sludge containing water up to 45wt% was preferable for this system. Sludge loading rate, heat release rate were calculated from experimental data as major parameters showing FBC capacity. Comparsion with sludge loading rate from other source was also performed

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The operation Characteristic of Pilot-scale 2-Stage Coal gasifier (Pilot 규모 2단 형상 가스화기 운전특성 실험)

  • Hong, Jin-Pyo;Chung, Jae-Hwa;Seo, Seok-Bin;Chi, Jun-Hwa;Lee, Seung-Jun;Chung, Suk-Woo
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.528-532
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    • 2009
  • Integrated Gasification Combined Cycle (IGCC) power plant converts coal to syngas, which is mainly composed with hydrogen and carbon monoxide, by the gasification process and produces electric power by the gas and steam turbine combined cycle power plant. The purpose of this study is to investigate the influence of gasification process to type and structure of gasifier. For this purpose, the performance characteristics of gasification reaction are analyzed with the operation characteristic of pilot-scale 2-stage coal gasifier. It is found that gasification reaction, floating characteristic of melted slag, particle stick of inside of the gasifier, particle stick and deposit of Syngas cooler are the causes in the different performance characteristics.

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A Study on the Construction of the Gas Conversion Process System for a Pilot Plant Using a Small-scale Hydrogen Liquefaction System (소규모 수소 액화 시스템을 활용한 파일럿 플랜트의 기체 전환 공정 시스템 구축에 관한 연구)

  • YOUNG MIN SEO;HYUN WOO NOH;TAE HYUNG KOO;ROCK KIL KO;DONG WOO HA
    • Journal of Hydrogen and New Energy
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    • v.35 no.4
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    • pp.353-362
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    • 2024
  • In this study, several studies were conducted on the construction of gas conversion process system for a pilot plant using a small-scale hydrogen liquefaction system. The pilot plant considered in this study includes a liquefier, a storage tank, an evaporator, a gas booster, and a gas storage tank. First, the suspected leak area of the container was checked using the sprayed method of helium gas. The small-scale hydrogen liquefaction system was designed based on the analysis results of the pre-cooling system and the liquefaction system. Additionally, the program was developed to maintain pressure within vessel for an automatic production of liquid hydrogen. The evaporator for liquid hydrogen was manufactured based on the designed analysis data, and the pollution of gas in the vessel was analyzed through a gas recovery line system.

Pilot Plant Scale Extraction and Concentration of Purple-Fleshed Sweet Potato Anthocyanin Pigment (자색고구마 anthocynin 색소의 대량추출 및 농축)

  • Rhim, Jong-Whan;Lee, Jang-Wook;Jo, Jae-Sun;Yeo, Kyeong-Mok
    • Korean Journal of Food Science and Technology
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    • v.33 no.6
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    • pp.808-811
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    • 2001
  • Performance of pilot plant scale extraction and concentration of purple-fleshed sweet potato anthocyanin pigment was tested and the characteristics of pigment extracts and concentrates were investigated. Fifty kilograms of purple-fleshed sweet potato was extracted with 500 L of 1% citric acid in 20% ethanol. As a whole, extraction pattern of the large scale extraction was similar to that of the laboratory scale extraction. The extracted pigment solution was filtered twice with a bag filter and a winding type microfilter and the filtrate was concentrated by a large scale vacuum evaporator at $40^{\circ}C$ and 600 mmHg vac. The mean values of total optical density (TOD) of the extract and the concentrate were 6.53 and 120.45, respectively. Browning index (BI) and Degradation index (DI) of extract were 5.86 and 1.55 and those of concentrate were 5.89 and 1.56, respectively, which indicated that the pigments were not changed or degraded through the extraction and concentration process.

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Evaluation of Field Application for the Developed Retrofitting Process and Analysis of Bacterial Community Structure in Pilot Plant (하수처리장 Retrofit 공정의 현장적용성 평가 및 세균 군집 분포 연구)

  • Kim, Mee-Kyung;Hong, Jun-Hyeok;Kim, Youn-Kwon;Ahn, Tae-Seok;Shin, Eung-Bai
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.3
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    • pp.240-248
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    • 2006
  • In this study, a retrofitting BNR process that was modified for the economical applicability was proposed and evaluated in the pilot plant($50m^3/d$). At the same time the bacterial community structure was investigated in the pilot plant by using FISH(fluorescent in situ hybridization) method. Economically 16% of the initial construction cost for the proposed process(introduction of a biological nutrient removal process of $60,000m^3/d$ scale basis) was reduced due to the absence of a bioreactor. Water treatment efficiencies and maintenance facilities of the modified process were satisfied with the strengthened discharge permits in Korea throughout a long term pilot plant operating including a winter season. Bacterial populations in the pilot plant and in the control plant(A2/O process, B SIP(Sewage Treatment Plant)) were remained uniformly during the test period, but bacterial structure in the bioreactor was changed drastically. Proportions of ${\beta}$-proteobacteria group including soil bacteria which play a important role in wastewater treatment increased $25{\sim}607%$ in population.

CO2 dry-ice cleaning for the removal of air preheater plugging in coal-fired power plant. (석탄 화력발전소의 공기예열기 막힘 제거를 위한 CO2 드라이아이스 세정)

  • Ju, Saerom;Kim, Gyeong-Min;Kim, Do-Jung;Kim, Dong-Won
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.204-206
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    • 2014
  • 석탄 화력발전소에는 연소가스의 질소산화물(NOx) 저감을 위한 SCR(selective catalytic reduction)설비가 운전되고 있으며, SCR은 환원제인 암모니아($NH_3$)를 이용하여 연소가스 내에 질소산화물을 물과 질소로 분해하는 역할을 한다. 그러나, 연소가스 중의 일부 삼산화황($SO_3$)과 미반응 암모니아가 결합하여 황산암모늄염(Ammonium bisulfate; $NH_4HSO_4$)을 생성하며, 이는 후단 APH(air preheater)의 열소자에 점착된 후 분진들과 함께 성장하여 막힘을 야기한다. 막힘이 발생된 APH는 연소가스의 흐름을 방해하기 때문에 차압을 증가시키며, 이는 발전효율의 감소뿐만 아니라 급전정지를 초래한다. 이를 해결하기 위하여 $CO_2$ 드라이아이스 세정 방법을 적용하였으며, pilot-scale plant에서 실험을 수행하였다. 또한, 드라이아이스 공정변수인 분사압력과 분사시간을 제어하여 pilot-scale plant의 APH 열소자 표면에 생성되어있는 오염물질들의 제거효율을 관찰한 결과 95 %의 높은 제거효율을 보였다.

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Development of the Biological Oxidation Filter System for Water Treatment (수처리용 생물산화 여과장치 개발)

  • 염병호;정충혁;문정석;최승일
    • Environmental engineer
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    • s.181
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    • pp.70-75
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    • 2001
  • 본 연구는 '99년 7월에 벤처형 중소기업 기술개발 지원사업으로 신규 계약된 과제로서 상수원수의 전처리 및 하수 2차 침전수의 재처리 공정에 활용될 생물 산화 여과지를 개발하는 것이다. 생물 산화 여과 system은 상수 원수의 전처리, 상수도의 고도정수 처리, 하수 및 폐수처리에 이용될 수 있는 것으로, 특히 물리적 여과기능과 포기 과정을 통한 산화 기능을 포함하는 생물학적 분해 및 자연정화처리환경을 유지하여 수질이 악화된 상수도의 전·후처리나 하.폐수의 3차 처리에 적용하기 위한 것이다. 생물 산화 여과 시스템은 여과지의 하부 장치에 균등한 공기(산소)공급시설을 하여 여과층에 연속적으로 공기를 공급하면서 여과를 함으로서 생물막 여과 및 산화 기능으로 유기물질, 철, 망간 등을 제거하고 공기의 부상력에 의하여 조류, 부유물질, 냄새 등을 동시에 제거하는 System이다. 현재 상수처리 공정으로서의 생물 산화 여과지 개발을 위해 Bench-scale과 semi-pilot plant를 거쳐 Y시 M취수장애 pilot plant를 설치하여 연구를 진행중에 있으며, 또한, G시 G하수처리장에 하수처리 공정에 관한 연구를 위해 pilot plant를 설치하고 하수 3차 처리와 저농도 하·폐수 처리를 중심으로 연구중에 있다. 아래의 연구 결과는 정수처리 공정 연구를 위한 Bench-scale plant실험을 통해 얻은 결과치이며 현재까지 진행된 연구는 주로 정수처리 공정 중심으로 이루어 졌으나 pilot plant에서는 정수 및 하수처리에서의 생물산화여과공정의 연구가 진행중이다. 현재 연구가 진행중이므로 각 인자별 최적운전조건 등은 계속적인 실험과 연구를 통해 찾아지겠으나 현재까지 수행된 연구자료를 기반으로 볼 때 생물산화 여과장치는 탁도, SS, VSS 등의 제거에 탁월한 효능을 보이고 있다. 수처리용 장치로서의 이러한 기본적인 기능 이외에 NPOC, DOC 제거에도 뛰어난 효능을 보이고 있으며 특히 정수처리 공정에서 문제시 되고 있는 동절기 암모니아성 질소제거 또한 큰 가능성을 보여주고 있다. 그 동안 외국기술에 전면 의존해 오던 생물 산화 여과방식의 국내개발은 비용 절감뿐만 아니라 국내 실정에 맞는 기술개발이라는 점에서 향후 그 적용 범위를 넓혀 갈 수 있을 것이다.

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