• 제목/요약/키워드: Petrochemical Equipment

검색결과 45건 처리시간 0.02초

Defect Detection of Steel Wire Rope in Coal Mine Based on Improved YOLOv5 Deep Learning

  • Xiaolei Wang;Zhe Kan
    • Journal of Information Processing Systems
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    • 제19권6호
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    • pp.745-755
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    • 2023
  • The wire rope is an indispensable production machinery in coal mines. It is the main force-bearing equipment of the underground traction system. Accurate detection of wire rope defects and positions exerts an exceedingly crucial role in safe production. The existing defect detection solutions exhibit some deficiencies pertaining to the flexibility, accuracy and real-time performance of wire rope defect detection. To solve the aforementioned problems, this study utilizes the camera to sample the wire rope before the well entry, and proposes an object based on YOLOv5. The surface small-defect detection model realizes the accurate detection of small defects outside the wire rope. The transfer learning method is also introduced to enhance the model accuracy of small sample training. Herein, the enhanced YOLOv5 algorithm effectively enhances the accuracy of target detection and solves the defect detection problem of wire rope utilized in mine, and somewhat avoids accidents occasioned by wire rope damage. After a large number of experiments, it is revealed that in the task of wire rope defect detection, the average correctness rate and the average accuracy rate of the model are significantly enhanced with those before the modification, and that the detection speed can be maintained at a real-time level.

Magnetostrictive Sensor를 이용한 용접결함 검출에 관한 연구 (A Study About Weld Defects Detection By Using A Magnetostrictive Sensor)

  • 나현호;김일수;서주환;손성우;정재원;김지선;이지혜
    • 대한기계학회논문집A
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    • 제33권11호
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    • pp.1279-1287
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    • 2009
  • An increasingly competitive business environment has been concentrated on industries to reduce the operating costs. Industries such as gas, oil, petrochemical, chemical, and electric power have employed for the operation and used for large equipment or structures that require a high capital investment. In order to meet these requirements, the industries are increasingly moving toward saving the experimental verification and computer simulation. Therefore industries to reduce the maintenance costs without compromising the operational safety have been forced on finding for better and more efficient methods to inspect their equipment and structures. In this study, it focused on the development the real-time non-contract monitoring system as an efficient tool for the experimental study of weld defects based on the relationship between the measured voltage and input parameters.

Nd:YAG 레이저를 이용한 알루미늄도금강판의 용접성(II) - 용접부내 알루미늄의 거동 - (Welding Characteristics of Aluminized Steel Sheet by Nd:YAG Laser(II) - Behavior of Al element in the weld -)

  • 김종도;이정한;김기철
    • Journal of Welding and Joining
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    • 제25권4호
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    • pp.72-78
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    • 2007
  • Aluminized steel sheet is a material with excellent heat resistance, thermal reflection and corrosion resistance. It has wide applications, owing to its low cost and excellent performance, in the petrochemical industry, electric power and other energy conversion systems, etc and has attracted the attention of many investigators. But the welding of aluminized steel sheet has a problem of decreasing tensile-shear strength, caused by mixed Al in the weld. This study investigated behavior of Al and its structural properties to resolve this problem. Several analysis equipment(SEM, EDX, EPMA) were used to investigate Al element in the weld. Also microhardness tester and TEM equipment were used to find the intermetallic compound. As a result of this study, Al-rich zones existed in the weld and Fe-Al intermetallic compounds were found in these zones. At the same time, the weldability of aluminized stainless steel sheet was investigated and compared with that of aluminized steel sheet. Although there is a difference between the base metal of the low carbon steel and stainless steel, it is interpreted that a behavior of Al element in the weld is similar.

본질안전방폭용 BARRIER에 관한 연구 (A Study on the Barrier of Intrinsic Safety Type)

  • 오진석
    • Journal of Advanced Marine Engineering and Technology
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    • 제28권6호
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    • pp.938-945
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    • 2004
  • Intrinsic safety is generally considered the safest method of operating electrical instrumention in potentially explosive atmospheres. The method of intrinsic safety limits the energy passing into the hazardus area. The energy limitation is provided by the use of safety barriers which are mounted in the safe area. Because of the energy limitation, regardless of the fault in the hazardous area, sufficient energy cannot be released to ignite the explosive atmosphere. The following industries are known to have hazardous locations: chemical. munitions, petrochemical, auto(paint spray booths), grain, waste water, printing, distillers, pharmaceutical. breweries, cosmetics, and utilities. In this paper, a isolator type barrier for ship(LNG, LPG, etc,) and test equipment confidence are proposed. The test equipments are designed for mechanical electrical life time test and vibration. All of test results satisfy the goal and the studied barrier shows the improved confidence.

한내 석유화학 폐촉매로부터 귀금속의 회수 연구 (Recovery of Precious Metals from Spent Catalyst Generated in Domestic Petrochemical Industry)

  • 김준수;박형규;이후인;김성돈;김철주
    • 자원리싸이클링
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    • 제3권1호
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    • pp.17-24
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    • 1994
  • 석유화학산업에서 발생된 폐촉매에는 귀금속계 금속이나 회유금속들이 잔조해 있는데, 이들 유가금속을 회수하는 것은 환경보존과 자원재활용 측면에서 매우 중요하다. 본 연구에서는 백금계 폐촉매로부터 귀금속을 회수하는 연구를 수행하였다. 폐촉매 시료로는 Naphtha로부터 에틸렌을 제조시에 사용했던 알루미나담체 0.3% Pd 폐촉매와, 원유 정제 후 벤젠, 톨루엔, 크실렌 등을 제조시에 사용한 알루미나담체 0.3% Pt/Re 폐촉매를 사용하였다. 시료들은 배소과정을 거쳐서 탄수와 황 등 원유로부터 유입된 가연성 물질들을 제거하고, 분쇄한 다음 6N 염산 및 왕수로 침출하였다. Pd는 Fe분말을 사용한 석출법에 의하여 침출액 중에서 금속 Pd로 회수하였다. Pt/Re 폐촉매 경우에는 염산 및 왕수로 침출 후 Fe 분말을 사용하여 Pt를 먼저 회수한 다음, 여액에 황화나트륨을 첨가하여 Re 황화물로 침전시켜서 Re을 회수하였다. 본 연구에서는 폐촉매 침출시 6N 염산을 침출액으로 사용하여 왕수를 사용한 것과 비슷한 정도의 침출효과를 얻을 수 있었는데, 이것은 침출시 소요비용을 줄이고 폐산처리시에 왕수보다 쉽게 처리할 수 있다는 점에서 공점상 효과적이다.

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ELECTROSLAG STRIP OVERLAY OF PIPE, FITTINGS, AND PRESSURE VESSELS

  • Dan, Capitanescu
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.355-360
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    • 2002
  • ElectroSlag Strip Overlaying (ESSO) process has been around since 1970. ESSO process had limited acceptance due to a few problems associated with the use of this process in its very early stage. Limited knowledge and, most significantly, poor quality of the equipment and welding flux gave the ESSO process a bad name. However, this process is well accepted today and used in North America, Europe and Japan. The ESSO process provides low dilution overlays at high deposition rates, excellent and consistent deposit chemistry with excellent surface quality, and virtually no defects. Capitan has taken this process one step further through extensive research and development of the process itself as well as the equipment. The improvement brought to the process warranted the issuance in May 2000 of an US patent. This study demonstrates the feasibility of this process with immediate positive production results. The main achievements of this work are as follows: $\textbullet$ Development of six various strip-flux combinations on three different base materials: carbon steel, $\frac{1}{4}$ Cr/.5 Mo and 2 $\frac{1}{4}$ Cr/l Mo, fully tested with: penetrant, ultrasound, bends, hardness, overlay chemistry, corrosion and hydrogen disbonding. $\textbullet$ 12" dia. 90 hot formed elbows from straight pipe electroslag overlayed with "1 layer" and "2 layer" Alloy 625 $\textbullet$ a very unique development of miniaturized overlaying equipment able to perform overlay in pipe with diameters as low as 10" (254 mm). This development has large applications in the field of offshore, petrochemical, refining, pulp and paper and power generation industries. The aftermath of this development was its immediate acceptance by major end users with the completion of four projects of overlayed pipe in the USA and Far East Asia.

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비정상 음향신호 필터링을 통한 플랜트 가스누출 위치 탐지기법 (Detection of Abnormal Leakage and Its Location by Filtering of Sonic Signals at Petrochemical Plant)

  • 윤영삼;김철
    • 대한기계학회논문집B
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    • 제36권6호
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    • pp.655-662
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    • 2012
  • 심각한 사고를 초래하는 석유화학 플랜트의 가스 누출 여부와 위치를 실시간으로 탐지하기 위하여 주변의 여러 기계소음 등으로부터 비정상적 누출 음향을 분리할 수 있는 기법을 제시하였다. LMS 알고리즘을 이용하여 FIR구조의 적응필터와 누출 탐지용 상호상관함수를 이용하여, LABVIEW를 통하여 누출예측프로그램을 개발하였고 직접 제작한 장비를 이용하여 잔향실에서 실험을 수행하였다. 홀 사이즈, 압력, 거리, 주파수를 인자로 하여 비정상적 누출소음에 대한 실험에서 얻어진 데이터를 분석한 결과, 암소음은 1kHz 대역 이하에서 주로 발생하고 누출에 의한 소음신호는 고주파 대역, 특히 16kHz의 대역에서 가장 잘 발생한다는 것을 알게 되었다. 이런 음향기법의 가능성을 확인하기 위해서 실제로 정유공장에서 소음을 측정한 결과, 펌프와 압축기에서의 소음신호가 각각 2kHz, 4.5kHz로 측정됨으로써 주변 환경 소음과 누출음이 구별 가능하고 누출 위치(거리)의 탐지가 가능함을 밝혔다.

Development of Life Test Equipment with Real Time Monitoring System for Butterfly Valves

  • Lee, Gi-Chun;Choi, Byung-Oh;Lee, Young-Bum;Park, Jong-Won;Nam, Tae-Yeon;Song, Keun-Won
    • International Journal of Fluid Machinery and Systems
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    • 제10권1호
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    • pp.40-46
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    • 2017
  • Small valves including ball valves, gate valves and butterfly valves have been adopted in the fields of steam power generation, petrochemical industry, carriers, and oil tankers. Butterfly valves have normally been applied to fields where in narrow places installing the existing valves such as gate valves and ball valves have proven difficult due to the surrounding area and the heavier of these valves. Butterfly valves are used to control the mass flow of the piping system under low pressure by rotating the circular disk installed inside. The butterfly valve is benefitted by having simpler structure in which the flow is controlled by rotating the disc circular plate along the center axis, whereas the weight of the valve is light compared to the gate valve and ball valve above-mentioned, as there is no additional bracket supporting the valve body. The manufacturing company needs to acquire the performance and life test equipment, in the case of adopting the improving factors to detect leakage and damage on the seat of the valve disc. However, small companies, which are manufacturing the industrial valves, normally sell their products without the life test, which is the reliability test and environment test, because of financial and manpower problems. Furthermore, the failure mode analysis of the products failed in the field is likewise problematic as there is no system collecting the failure data on sites for analyzing the failures of valves. The analyzing and researching process is not arranged systematically because of the financial problem. Therefore this study firstly tried to obtain information about the failure data from the sites, analyzed the failure mode based on the field data collected from the customers, and then obtained field data using measuring equipment. Secondly, we designed and manufactured the performance and life test equipment which also have the real time monitoring system with the naked eye for the butterfly valves. The concept of this equipment can also be adopted by other valves, such as the ball valve, gate valve, and various others. It can be applied to variously sized valves, ranging from 25 mm to large sized valves exceeding 3000 mm. Finally, this study carries out the life test with square wave pressure, using performance and life test equipment. The performance found out that the failures from the real time monitoring system were good. The results of this study can be expanded to the other valves like ball valves, gate valves, and control valves to find out the failure mode using the real time monitoring system for durability and performance tests.

증류탑 최적 설계를 위한 경험 법칙 제시 및 자동화 (Heuristic Rules and Automation for Optimal Design of Distillation Column)

  • 채현엽;이종민;정광섭
    • Korean Chemical Engineering Research
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    • 제58권4호
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    • pp.550-564
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    • 2020
  • 증류탑은 경제적 효율성, 높은 신뢰성 및 자료 확보의 용이성으로 석유화학 공정 설계 시 화학 성분의 분리를 위해 적용되는 주된 기술 중 하나이다. 하지만, 기본적으로 에너지 소비 및 투자비가 높은 설비이기 때문에, 운전비와 투자비에 대한 Trade-Off 분석을 진행하여 가장 경제적인 증류탑 설계 진행이 필요하다. 본 연구에서는 가능한 많은 공정 엔지니어의 활용을 위해 대중적 공정 모사 프로그램인 Aspen Plus를 사용하여 검토를 진행하였다. 증류탑 최적화 진행시의 설계 변수를 정의하여 공정 엔지니어의 주관적인 판단에 의한 설계 품질의 편차를 최소화 하였으며, 불필요한 검토 과정 배제 및 체계적/효율적인 절차를 수립하여 설계에 소요되는 시간 및 인력 소요를 최소화 하였다. 또한, 증류탑 단수 최적화 검토시 투자비의 신뢰성 있는 산출을 위해 APEA (Aspen Process Economic Analyzers) 프로그램을 도입하고, APEA 사용에 대한 효율적인 방법에 대해서도 다방면으로 검토하여 최적화 절차를 수립하였다.

발화합성법으로 제조한 YBa2Cu3-yAgyO7-x의 초전도 특성 (Superconductivity of YBa2Cu3-yAgyO7-x Manufactured by Pyrophoric Synthetic Method)

  • 김영순;양석우;박정식;신형식
    • 공업화학
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    • 제7권4호
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    • pp.639-644
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    • 1996
  • 원료물질인 $Y_2O_3$, $BaCO_3$, CuO 및 $AgNO_3$ 분말로부터 Y계 고온초전도체를 발화합성법으로 제조하였다 $YBa_2Cu_3O_{7-x}$와 Cu를 Ag로 부분 치환한 $YBa_2Cu_{3-y}Ag_yO_{7-x}$의 특성을 X-ray diffractometer, resistivity measuring equipment, SEM, and Vickers Hardness 등으로 분석하였다. $YBa_2Cu_3O_{7-x}$의 Tc,zero는 91K였고, 밀도는 $5.2g/cm^3$, 경도는 $590kg/mm^2$였다. Cu를 Ag로 0.15몰 이하 부분 치환한 $YBa_2Cu_{3-y}Ag_yO_{7-x}$의 경우 임계온도(Tc)는 거의 변하지 않으면서 미세구조, 밀도 및 경도가 향상되었다.

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