• Title/Summary/Keyword: Penetration shape

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Characteristics of Output Energy and Optical Parameters in Welding of Braun Tubes by Pulsed Nd:YAG Laser (펄스 Nd:YAG 레이저에 의한 브라운관 부품의 용접시 빔의 출력특성과 광학변수)

  • Kim Jong-Do;Ha Seung-Hyup
    • Laser Solutions
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    • v.8 no.1
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    • pp.27-37
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    • 2005
  • During laser spot welding of the braun tube electron gun, phenomena such as serious spattering and oxidative reaction, etc. were occurred. The spatter occurred from weld pool affects the braun tube, namely it blocks up a very small hole on the shadow mask and causes short circuit between two poles of the electron gun. We guessed that high power density and oxidative reaction are main sources of these problems. So, we studied to prevent and to reduce spatter occurring in spot welding of the braun tube electron gun using pulsed Nd:YAG laser. The characteristics of laser output power was estimated, and the loss of laser energy by optical parameter and spatter was measured by powermeter. The effects of welding parameters, laser defocused distance and incident angle, were investigated on the shape and penetration depth of the laser welded bead in flare and flange joints. From these results, the laser peak power was a major factor to control penetration depth and to occur spatter. It was found that the losses of laser energy by optic parameter and sticked spatter affect seriously laser weldability of thin sheets.

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The Characteristic of Electric Field Penetration into Infinite Conducting Plane with an Aperture Due to HEMP Incidence (HEMP 파원에 의한 무한 도체 평판 개구의 침투 전계 특성)

  • Lim, Byoung-Jin;Jung, Sung-Woo;Cho, Byung-Doo;Kim, Ki-Chai
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.21 no.12
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    • pp.1454-1459
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    • 2010
  • This paper presents the comparison of electric field penetration in Bell laboratories and IEC 61000-2-9 standard when HEMP source penetrates through an aperture in a planar conducting plane of infinite extent. HEMP electric field distributions assume in order to interpret this problem. Integral equation is derived and solved by Galerkin's method of moments for calculating the penetrating electric field. It is shown that penetrated electric field of IEC 61000-2-9 standard is greater than the Bell Laboratories waveform in resonance of lower frequency band, but those waveforms are similar in shape to frequency domain.

A Study on Stree Analysis and Bending Fatigue Strength of One Side Fillet Welded T-joint (T형 평면용접이음재의 응력해석과 굽힘피로강도에 관한 연구)

  • Gang, Seong-Won;Lee, Tae-Hun;Jeon, Jae-Mok;Kim, Chung-Hui
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.51-57
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    • 1999
  • In this study, one side fillet welded T-joint, used in box type girder and other welding structure, was investigated by stress analysis and bending fatigue test without edge preparation, with variation of joint shape. The purpose of this study is to give the welding condiltion and design standard on manufacturing one side fillet welded T-joint. As a result, the following conclusions were obtained. 1) In one side fillet welded T-joint, the larger the leg length and the penetration depth, the greater the bending fatigue strength because reduction of stress and strain on toe and root. The increase of the longitudinal leg length rather than vertical leg length contributed to the increase in bending fatigue strength. 2) In one side fillet welded T-joint without edge preparation, both general manual welding and general automatic welding were carried out with same condition. In this case, automatic welding showed deeper penetration and more increased longitudinal leg length than manual welding, so that automatic welding offers greater bending fatigue strength. 3) For one side fillet welded T-joint without edge preparation with automatic welding, the ratio(h/t) of the leg length(h) and the main plate thickness(t) in which toe crake can occur was 1.0 over.

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Fabrication and Performance Analysis of Environment Friendly Double Core Bullets for Small Arms (2중 코어 구조의 소화기용 친환경 탄자 제조 및 특성 분석)

  • Hong, Jun-Hee;Jang, Tak-Soon;Song, Chang-Bin;Kang, Dae-Wha
    • Journal of the Korea Institute of Military Science and Technology
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    • v.14 no.3
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    • pp.345-352
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    • 2011
  • This paper focuses on the properties analysis of 9mm bullet dual structure core to substitute current lead core by environment-friendly combination of W-Cu-Ni system high density composite materials. So the four combination samples were made of dual core with the different center of gravity location backward or forward compare to that of lead type bullet, and we experimented about the performance of 9mm bullet dual structure core. In the experimental results, the outer shape of core of four environment friendly samples on the target maintain marginally, while the current lead core bullets are completely crushed after hitting the target. The penetration depth of environment friendly samples excel seven times to lead type bullet and the three out of four samples with forward adjusted center of gravity penetrate deep as twice as ones backward. The impact tolerance of all four samples satisfies military specification, however, more firing tests are required to improve reliability of scattering distribution.

Butt Welding Characteristics of Austenitic 304 Stainless Steel Using a Continuous Wave Nd:YAG Laser Beam (오스테나이트계 304 스테인리스강의 Nd:YAG 레이저 맞대기 용접특성)

  • Yoo, Young-Tae;Oh, Yong-Seok;Shin, Ho-Jun;Im, Kie-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.2
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    • pp.165-173
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    • 2004
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameters such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar plates, etc. The following conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.

Study of Welding Characteristics of Inconel 600 Alloy using a Continuous Wave Nd:YAG Laser Beam (연속파형 Nd:YAG 레이저를 이용한 인코넬 600 합금의 맞대기 용접 특성 연구)

  • Song, Seong-Wook;Yoo, Young-Tae;Shin, Ho-Jun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1154-1159
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    • 2004
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for Inconel 600 plates changing several process parameter such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between plate and plate, etc. The follow conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power . Welding characteristics of austienite Inconel 600 using a continuous wave Nd:YAG laser are experimentally investigated. This paper describes the weld ability of inconel 600 for machine structural use by Nd:YAG laser.

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A Study on Sensitivity Analysis for Selecting the Process Parameters in GMA Welding Processes (GMA 용접공정에서 공정변수 선정을 위한 민감도 분석에 관한 연구)

  • Kim, Ill-Soo;Shim, Ji-Yeon;Kim, In-Ju;Kim, Hak-Hyoung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.30-35
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    • 2008
  • As the quality of a weld feint is strongly influenced by process parameters during the welding process, an intelligent algorithms that can predict the bead geometry and shape to accomplish the desired mechanical properties of the weldment should be developed. This paper focuses on the development of mathematical models fur the selection of process parameters and the prediction of bead geometry(bead width, bead height and penetration) in robotic GMA(Gas Metal Arc) welding. Factorial design can be employed as a guide for optimization of process parameters. Three factors were incorporated into the factorial model: arc current, welding voltage and welding speed. A sensitivity analysis has been conducted and compared the relative impact of three process parameters on bead geometry in order to verify the measurement errors on the values of the uncertainty in estimated parameters. The results obtained show that developed mathematical models can be applied to estimate the effectiveness of process parameters for a given bead geometry, and a change of process parameters affects the bead width and bead height more strongly than penetration relatively.

On the Grounding Damage of Ship Bottom Stiffened Platings(Part I: Experiment) (좌초시 선저보강판의 손상에 관한 연구(제1보: 실험))

  • Jeom-K. Paik;Myung-H. Hyun;Tak-K. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.1
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    • pp.121-132
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    • 1994
  • The aim of the present paper is to clarify the damage characteristics fur ship bottom stiffened platings in grounding. For this purpose, a series of tests are performed. A rigid wedge is quasi-statically pushed into the high tensile steel plates with two stiffeners. The aspect ratio of plates(a/B) is in the range from 1.0 to 2.5 and the thickness of plates is in the range from 3.4 to 7.0mm. Also other parameters, namely the shape of wedge tip, wedge angle and property/direction of stiffeners are varied. The test is carried out using the 100ton universal test machine. During the loading. both applied force and length of cutting(penetration) resulting in the grounding force-penetration response are measured.

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Assessment of Impact Resistance Performance of Post-tensioned Curved Wall using Numerical Impact Analysis (긴장력이 도입된 곡면벽체의 충돌저항성능 수치해석평가)

  • Chung, Chul-Hun;Lee, Jungwhee;Jung, Raeyoung;Yu, Tae-Yong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.2
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    • pp.161-167
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    • 2016
  • In this study, the effect of wall curvature and post-tension force on impact resistance is evaluated by numerical analysis method. A total of twelve cases with two parameters such as wall shape of flat and curved, and consideration of post-tensioning force were included in this study. A 3D detailed finite element model of commercial passenger plane engine is utilized as projectile. The depths of penetration and central displacement calculated from the numerical simulations were compared and analysed. As the results of the numerical simulations of this study, penetration depth was reduced approximately 60~80% due to the application of post-tension force, but the decrease of maximum central displacement was not remarkable. Also, the effect of curvature was relatively insignificant.

Collision Detection and Response for Non-penetrating Deformable Body (비관통 변형 객체를 위한 충돌 감지 및 반응)

  • Nam, Sang-Ah;Kim, Myoung-Hee
    • Journal of the Korea Computer Graphics Society
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    • v.6 no.1
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    • pp.11-17
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    • 2000
  • We present collision-handling method that includes self-penetration in the case of the colliding between rigid and deformable objects. The collision between objects is detected through the overlap test to the hierarchical structures of the objects. For detecting the collision between the objects at in-between frame, we try overlap test using the structures of a dummy and the rigid objects in addition to the test between the rigid and deformable objects. The dummy object is made from the rigid objects moving direction. When collision occurs, a deformable object must be deformed, as the object doesn't permit penetration. Self-penetration may occur during the object is deformed. It is rapidly detected between the object and a dummy object of another type. The dummy object is made from the object's deformation area between two continuous frames. We constrain the object is deformed until it is self-contacted. Our method can be applied without concerning of the shape of a object.

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