• Title/Summary/Keyword: Pellet production

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Effect of Aspergillus niger Pellets on Citric Acid Production in a Bubble Column Bioreactor

  • Kim, Seung-Hwan;Yoo, Young-Je;Kim, Eui-Yong;Kim, Min-Hong
    • Journal of Microbiology and Biotechnology
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    • v.5 no.3
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    • pp.172-176
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    • 1995
  • Citrate is mainly produced from fungi and oxygen transfer has been known as one of the important factors in citric acid production. A bubble column bioreactor was used for citrate production after pellet was initially made using a stirred bioreactor for the inoculation. The relationship between the pellet size of Aspergillus niger and the oxygen transfer was elucidated by considering morphological characteristics of the pellet. The pellet size was determined by adjusting the impeller speed in the stirred bioreactor and the optimum diameter of the pellet was observed to be 2.2 mm under the experimental conditions. Pellet was maintained quite stable in the bubble column bioreactor and production of citric acid was significantly improved by maintaining optimal pellet conditions in the bubble column bioreactor.

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A Study on Transportation Optimization and Efficient Production Method of Raw Materials for Pellet for Construction of Supply Chain Management

  • Choi, Sang Hyun;Lee, Jae Hwan;Bakyt, Bekzhanov;Woo, Jong Choon
    • Journal of Forest and Environmental Science
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    • v.32 no.2
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    • pp.173-181
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    • 2016
  • This study designed a model of the efficient production schemes and raw materials transportation optimization of current South Korean's simple and monolithic distribution system of wood to build a SCM (supply chain management) as a basic level to establish a distribution of future by pellet production of raw materials costs and reduce transport costs, and specifically to forest of pallet to contribute to revitalizing the market. The result of each transportation costs after building the best transportation network from raw material supply area to demand area applying transport law was 964,600 thousands Won from 6 supply areas to 7 demand areas. And the result of each model's analysis to get the pellet's efficient production through production cost reduction showed that it reduced from 325,701 Won/t to 240,106 Won/t, results of existing efficient pellet for the production model 8,233 tons over 20,000 tons annual production capacity from the size of the expanded production capacity when the expansion. However, when the production size expanded to 50,000 Tons of the production, the effect was very small even though production cost decreased.

Morphological Characteristic Regulation of Ligninolytic Enzyme Produced by Trametes polyzona

  • Lueangjaroenkit, Piyangkun;Teerapatsakul, Churapa;Chitradon, Lerluck
    • Mycobiology
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    • v.46 no.4
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    • pp.396-406
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    • 2018
  • A newly isolated white rot fungal strain KU-RNW027 was identified as Trametes polyzona, based on an analysis of its morphological characteristics and phylogenetic data. Aeration and fungal morphology were important factors which drove strain KU-RNW027 to secrete two different ligninolytic enzymes as manganese peroxidase (MnP) and laccase. Highest activities of MnP and laccase were obtained in a continuous shaking culture at 8 and 47 times higher, respectively, than under static conditions. Strain KU-RNW027 existed as pellets and free form mycelial clumps in submerged cultivation with the pellet form producing more enzymes. Fungal biomass increased with increasing amounts of pellet inoculum while pellet diameter decreased. Strain KU-RNW027 formed terminal chlamydospore-like structures in cultures inoculated with 0.05 g/L as optimal pellet inoculum which resulted in highest enzyme production. Enzyme production efficiency of T. polyzona KU-RNW027 depended on fungal pellet morphology as size, porosity, and formation of chlamydospore-like structures.

Comparison of Mash and Pelleting Feed Production Cost (분말사료와 Pallet 사료의 생산비 비교)

  • Park, Kyung Kyu;Chung, D.S.;Behnke, K.;Kim, In Soo
    • Current Research on Agriculture and Life Sciences
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    • v.3
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    • pp.55-61
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    • 1985
  • In an attempt to compare the mash and pelleting costs, individual production costs of eash mash and pelleting are analyzed. For the analysis, Park's model (1982) are used. According to the results of the analysis, the following conclusions are made. 1. Total energy cost for pelleting is 4 times higher than that for mash feed production. 2. Labor cost for pelleting is 20 % higher than that of mash feed. 3. Capital requirements for pelleting feed mill is approximately 20 % higher than that for mash feed mill when feed mill size is 200 ton/day. 4. Total production cost for pelleting is from 30 % to 50 % higher than that for mash feed when mill size ranges from 100 ton/day to 400 ton/day.

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Effect of Extrusion Processing and Steam Pelleting Diets on Pellet Durability, Water Absorption and Physical Response of Macrobrachium rosenbergii

  • Misra, Chandra Kanta;Sahu, N.P.;Jain, K.K.
    • Asian-Australasian Journal of Animal Sciences
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    • v.15 no.9
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    • pp.1354-1358
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    • 2002
  • Two hundred and ten post-larvae (PL) of Macrobrachium rosenbergii (14.5-14.9 mg) were equally distributed in two experimental groups and fed with either steam cooked or extruded pellet for a period of 60 days. Physical evaluation and growth promoting effect of both the pellets were assessed. Significantly higher (p<0.05) water stability, absorption and protein efficiency ratio (PER) were recorded in extruded pellet than the steam cooked pellet. Nutrient loss was minimum in the extruded pellet for which lower feed conversion ratio (FCR) (p<0.05) was recorded in this group. However, weight gain, relative growth and specific growth rate (SGR) in both the groups were not significantly different (p>0.05). Although insignificant (p>0.05) but higher amylase activity was recorded in steam pellet fed group. Survival was not affected by feeding either of the diets.

Study on the Whole Crop Pelltt Making of Barley Cultivated on Paddy Land after Rice (답리작 대맥의 Whole Crop Pellt 생산이용에 관한 연구)

  • 김정갑;한민수;김건엽;한정대;진현주;이혁호
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.15 no.2
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    • pp.146-150
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    • 1995
  • The yield performance and nutrient quality of barley for pellets making from whole crop material were discussed during 1993-1994. Barley (cv. Olbori) was grown on paddy land after rice cutivation and was harvested at early stage of physiological maturity. A column type of whole crop pellets was produced by 1.5cm diameter and 2.5cm height. Barley war evaluated as a suitable materials for whole crop pellet making. Barley produced higher yield and better qualitative roughage in the utilization of pellet making than in the silage making. Dry matter yields were obtained 12.02 MTha in pellet making and 11.70 MT/ha in silage making. Net energy value of barley pellet were 6.54 MJ in net energy lactation and 635 SV in starch equivalent net energy. Feeding of barley pellet improved milk production of daily cattle Daily milk yields per head were 25.1 liter in silage feeding and 25.9 liter in pellet feeding. Production cost of pellets and silages made from whole crop barley were 169.07 won/kg and 124.15 won/kg dry matter, respectively.

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Fuel Characteristics of Biomass Pellets Fabricated with Reed Stalk (갈대를 이용하여 제조한 바이오펠릿의 품질 특성)

  • Kim, Seong-ho;Han, Gyu-Seong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.3
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    • pp.99-106
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    • 2016
  • Our aim was to identify the potential of reed stalk as a raw materials for biomass pellet production. Compared to woody biomass, reed stalk contained significant levels of ash. The holocellulose content of reed stalk was similar to that of larch, but the lignin content of reed stalk was lower than that of larch. In the elemental analysis, chlorine content of reed stalk was much higher than that of larch, and satisfied only the mixed biomass pellet B of European non-woody pellet standards(EN 14961-6). In quantitative analysis of the ash, heavy metals contents of reed stalk satisfied European non-woody pellet standards. Higher heating value of oven-dried reed stalk pellet was slightly lower than that of larch wood pellet. The durability of reed stalk pellet was lower than that of larch wood pellet. The results of this study indicate that reed stalk might be used as a raw material of mixed biomass pellet B.

Development of a Pelletizing System of Fermented TMR for Pig Feeding

  • Cha, Jaeyoon;Ali, Mohammod;Hong, Young Sin;Yu, Byeong Kee;Lee, Sunghyun;Seonwoo, Hoon;Kim, Hyuck Joo
    • Journal of Biosystems Engineering
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    • v.43 no.2
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    • pp.119-127
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    • 2018
  • Purpose: Fermented feedstuffs have been found to improve productivity, reduce manure odor, and increase immunity. However, because there is not a commercialized pelletizing system for fermented total mixed ration (TMR) for pig feeding in Korea, a pelletizing system using TMR fermented feed was developed. Methods: The particle size, density, and volumetric density of the TMR feeds used in the test were measured. The pellet durability index (PDI, %) value of the pelletized TMR feed based on its moisture content, and the amount of pellet production based on the rotation speed of the compression roller were measured. Results: The test materials, TMR1 and TMR2, were approximately compressed to 387 kg/m3 with 18.2% (w.b.) and 544 kg/m3 with 22.2% (w.b.), respectively. Throughout this pellet molding test, the moisture content from 15 to 20% (w.b.) of mixture feedstuffs, including fermented forage, could be used for pellet molding. Based on the results, a small-scale pellet molding system of fermented TMR was designed and manufactured for pig farms. As rotation speed increased, the throughput increased, whereas the moisture content decreased by approximately 2% (w.b.) because of pellet molding. The best yield of pellets with 94.2% PDI was of 536 kg/h at 135 rpm rotation speed. Conclusions: Although the throughput of the prototype increased as the rotation speed increased, it was difficult to operate because of the greater noise and the lower PDI (%) at the higher rotation speed of the pellet molding rotor. It was found that the best production of pellets using the prototype was 536 kg/h having a PDI of 94.2% or more at a rotation speed of 135 rpm.

Development of a Rice Seed Pelleting Machine for Direct Seeding in Rice Cultivation (직파용 벼 펠렛종자 제조장치 개발)

  • 박종수;유수남;최영수;유대성
    • Journal of Biosystems Engineering
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    • v.27 no.5
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    • pp.381-390
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    • 2002
  • Direct seeding of rice-seed pellets is expected to be an alternative for solving problems in current direct seeding cultivation of rice. but mass production of rice-seed pellets is prerequisite for practical application. Design. construction and performance evaluation of an experimental rice seed pelleting machine were carried out for mass production of rice-seed pellets. The pelleting machine intended to make a ball type rice-seed pellet, which have 3∼5 rice seeds and diameter of which is 12 mm. Pellet materials ; rice seeds, soil, and binder were mixed and kneaded by the mixer. The designed rice seed pelleting machine fed pellet materials by screw conveyor to forming rolls and made rice-seed pellets. Capacity, ratio of perfect rice-seed pellets, seed and pellet material loss were investigated as mixing ratio of soil to rice seed and feeding rate of pellet materials. The pelleting machine showed up to 37,000 pellets/h of pelleting rate, 61∼71% of weight ratio of perfect rice-seed pellets to pellet materials supplied, 17∼48% of seed loss ratio. Average weight and average diameter of the pellets were 1.66 g and 12.0 mm. respectively. More than 3 rice seeds were included in most pellets at 6 : 1 of mixing ratio of soil to rice seed. And compression strength of the pellets was in the range of 88-130 N. To improve performance of the pelleting machine, improvements of the forming rolls, feeding mechanism, and discharging mechanism for reducing loss of pellet materials and seeds damage are needed.

Development of a High Efficiency Wood Pellet Boiler with Improved Safety (안전성을 고려한 고효율 목재펠릿 보일러 개발)

  • Chung, Chan-Hong;Park, Min-Cheol
    • Journal of Applied Reliability
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    • v.12 no.1
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    • pp.35-46
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    • 2012
  • Wood pellet is one of biomass energy fuels, which is produced by compressing woody biomass such as sawdust, planer shavings, and whole-tree removal or tree tops and branches leftover after logging into cylindrical form. Latterly much attention has been paid to wood pellet boiler which is suitable for use at various scales in domestic and industrial furnaces for heat production to replace conventional fossil fuel energy sources since the use of wood pellet that is carbon neutral can alleviate global warming. This study presents the result of developing a high efficiency wood pellet boiler with 55MJ/h capacity. Efficiency has been improved by using a rotating disk burner with a shorter screw feeder. Special attention has been paid to the improvement of the safety of the wood pellet boiler from backfire by adopting a double protecting system composed of a shutter and an air curtain. The result shows that the efficiencies of the wood pellet boiler are 97.2% and 89.2% based on lower and higher heating values, respectively, at 15.1kW of heating output.