• Title/Summary/Keyword: Pattern master

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Variations of Form Accuracy in the Process of Metal Cast Prototyping using Rapid prototype, Vacuum casting and Ceramic Mold (쾌속조형과 진공주형 및 세라믹 몰드를 이용한 금속 주조 시제품 제작 공정에서의 형상정밀도 변화)

  • Kim, Gi-Dae
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.131-137
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    • 2007
  • In metal casting process, it is very difficult to predict the form accuracy of cast part and reduce repeatability error. In this study, the variations of form accuracy were measured in the process of metal cast prototyping, where RP part is manufactured from CAD model in the first, and then, wax part is cast in the vacuum environment using the RP part as master model, and finally metal prototype is cast using ceramic mold and the wax part as pattern. To investigate the variations of form accuracy, the averages and standard deviations of error distribution of the parts measured by 3D scanner were compared. It was observed that the biggest shrinkage is generated during the extraction of wax part in the second step and the biggest deterioration of form accuracy is generated during the metal part casting in the last step.

Rapid Tooling Technology for Producing Functional Prototypes using Ceramic Shell Investment Casting and Patterns Produced Directly from ThermoJet 3D Printer (ThermoJet 3D 프린터로 직접 제작한 패턴과 세라믹쉘 주조법을 이용한 기능성 시제품의 쾌속제작)

  • Kim Ho-Chan;Lee Seok;Lee Seok-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.8 s.185
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    • pp.203-210
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    • 2006
  • This paper focuses on the development of RT technology suitable for manufacturing a small quantity of metal prototype of a precise part from an RP master. Dimensional accuracy and surface roughness are evaluated from Thermojet part of a 3D printer, and effective post-processing method is introduced. Investment casting is done using a prototype built from 3D printer as a wax pattern. Ceramic shell investment casting technique is developed to build a prototype with materials mostly wanted. Also, experimental result shows this research is very useful in manufacturing of a small quantity of functional part or a test part of a specific material.

Three-dimensional and Multilayered Structure Prepared by Area of Platinum Transfer Printing (전사 인쇄에 의한 3차원 백금 다공성 다층구조)

  • Jeong, Seung-Jae;Choi, Yong Ho;Cho, Jeong Ho
    • Journal of Sensor Science and Technology
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    • v.28 no.2
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    • pp.113-116
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    • 2019
  • A three-dimensional porous structure was fabricated by pattern transfer printing for applications of electrodes in gas sensors. To form replica patterns, solutions were mixed with acetone, toluene, heptane, and poly(methyl methacrylate). These replica patterns can also be formed on substrates such as polyimide, polydimethylsiloxane, and silicon. The wide range of line widths from 1 to $5{\mu}m$ was derived from the surface grating patterns of master substrates. The cross-bar pattern with 40 layers showed a thickness of 600 nm. The area of platinum transferred patterns with different line widths was enhanced to $20{\times}25mm$, which is applicable to various electrode patterns of gas sensors.

Elderly Preference of Interior Design in Residential Space (주거공간의 실내디자인 특성에 대한 노인선호)

  • Lee, Chun-Yeop;Oh, Chan-Ohk
    • Journal of the Korean housing association
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    • v.20 no.6
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    • pp.67-76
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    • 2009
  • As the needs of housing for the elderly has increased, many researches have been carried out and some housing projects for the elderly including nursing home began to be provided. Most researches have focused on the development of housing type or space layout and only several ones on interior design. The interior design in house influences physically or psychologically on the elderly who lives in. Also, the subject of them which examined the needs or preference for housing for the elderly were the middle-aged, not the aged. The purpose of the study was to examine the preferred characteristics of interior design in residential space by the elderly. The structured interview with 120 old persons who lived in Busan was carried out using by a questionnaire and 3D images. The elderly answered about the preferred interior style, color, lighting and interior finishes of each room in house, such as living room, master bedroom, kitchen, and bathroom. On the basis of the findings, the characteristics of interior design of each room in house which the elderly preferred were presented. In general, they preferred the mixed interior style with tradition and modem. Also, the reddish and purple interior color, flower or plant patterned wall finishes, and wood floor were preferred in living room and master bedroom by the elderly. The white interior color and one colored wall finishes without any pattern were preferred in kitchen and bathroom.

A Study on the Accuracy of the record base of the Complete Denture to the Master Cast according to Kinds of Resin and Polymerization Method

  • Choi, Hyo-Jin;Lim, Ju-Hwan;Cho, In-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.3
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    • pp.310-320
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    • 2000
  • Statement of the problem. The record base in fabricating procedures of the complete denture, as a temporary form for reproducing denture base, is used to record upper and lower jaw relation and to align artificial teeth and try-in it in the mouth. The accuracy of jaw relation record is affected by the accuracy, stiffness and stability of the record base. So, the accuracy of record base is the most important requirements of jaw relation records. Purpose of study. The purpose of this study was to evaluate the gap that occurred over the palatal area of a maxillary record base fabricated with autopolymerizing resin and light-curing resin. Methods/material. The maxillary record bases were fabricated out of autopolymerizing resin that is used the most frequently in clinics and light-curing resin that attracts special attention for its several merits. The light-curing resin was made by two kinds of polymerization methods, which are one step curing method and multiple step curing method. All record bases were cut in certain positions of the master cast 1 hour and 1 day later after fabrication and the accuracy of the master cast was measured and analyzed with a microscope. Results. A pattern of gap formation between the record base and the maxillary cast was observed in all specimens. According to kinds of resins, autopolymerizing resin was significantly more accurate than light-curing resin. There was no statistical difference according to time lapse, and in all three groups, the maximum discrepancy occurred at the posterior border in the mid-palatal region. Conclusion. The autopolymerizing resin is better than light-curing resin, and multiple step curing method is more accurate than one step curing method when using light-curing resin.

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Simulation of Luminance and Uniformity of LGP According to the Laser Scattering Pattern (렌즈형 광섬유를 이용하여 펄스형 반도체 레이저 Beam Shaping 및 증폭 기술 연구)

  • Kwon, Oh-Jang;Kim, Ryun-Kyung;Shim, Young-Bo;Han, Young-Geun
    • Korean Journal of Optics and Photonics
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    • v.21 no.6
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    • pp.254-258
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    • 2010
  • We investigate an optical technique for beam shaping and optical amplification of a pulsed laser diode without variation of its original properties, such as repetition rate and pulse duration. The horizontal and longitudinal sizes of the pulsed laser diode are 300 and $2{\mu}m$, respectively, and its output power is $1.1mW/cm^2$. The multimodal and elliptical pulse shape of the laser diode is converted to the single-modal and Gaussian pulse shape by using a lensed optical fiber. Since the single-modal lensed fiber coupling from the multimodal pulsed laser diode degrades the output power severely, the output power of the pulsed laser diode is dramatically enhanced by using an optical amplification method based on master oscillated power amplification (MOPA). The pulse qualities of the laser diode are not changed after amplifying the pulse power and the output power was finally measured to be $29mW/cm^2$.

Development of Automatic 3-Axis Pipe Profile-Cutting System with Bevelling of Welds Using PLC (PLC를 이용하여 궤적절단과 동시에 용접부 개선이 가능한 자동 3축 파이프 형상절단 시스템 개발)

  • Lho, Tae-Jung;Kim, Hwa-Il
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.11
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    • pp.3066-3073
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    • 2009
  • Joint paths of master and branch pipes are induced mathematically for many kinds of joint patterns between both pipes in 3-axis pipe profile-cutting machines. By compensating them with a kerf width, the real cutting paths are determined, and their CL-data are generated, and the tool paths generated by CL-data are verified by a ghost function. A bevelling of welds is implemented through tilting a cutting torch in the $\beta$-axis direction for 8 sections in the chuck rotation of $\alpha$-axis. A PLC controls simultaneously position and velocity in a real time for $\alpha$, X, $\beta$-axis by loading CL-data generated. We developed the PLC-controlled 3-axis pipe profile-cutting system which can cut a master or branch pipe along the cutting path and simultaneously do a bevelling process.

A Study on the Lining Pattern Making Method of Pants Made of Stretchable Fabrics (의류업체의 신축성 소재 바지 안감 설계 실태 조사)

  • Lee, Mi-Sook;Suh, Mi-A
    • The Research Journal of the Costume Culture
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    • v.16 no.1
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    • pp.48-57
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    • 2008
  • The purpose of this study was to examine the inconvenience when putting on stretchable pants and to analyze the whole actual conditions of making of the lining fabrics. For this study, we conducted a survey of women in their twenties and collected the basic data and master pattern through material of a woman's wear brand and the interview and questionnaires. The results of this study were as follows. First, the survey result for the woman consumers it showed that the most uncomfortable problem about the lining of pants was not sufficient stretch as much as the out-shell. Secondly, it was shown that many brands(46.7%) were using the lining fabrics of stretch clothes mixed with 'non-stretch fabrics' and 'stretch fabrics'. The result of lining pattern making for the stretch pants showed that the ease of the lining fabrics was 0 to 4cm in the hip girth more than out-shell. The ease in crotch width was 0 to 1.3cm for lining fabrics. But in the stretch lining fabrics the ease for front crotch width was 0 to 1cm more than out-shell. The lengths of crotch rising were -0.7 to 1.3cm for the non-stretch lining fabrics and -1 to 1cm for the stretch lining fabrics.

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Formative Application using Stitch Transfer Knitting Structure - Focused on Making Process of Women's Knitwear - (스티치 트랜스퍼 니트 조직의 조형적 적용 - 여성 니트웨어 제작과정을 중심으로 -)

  • Kim, Seong-Dal
    • Fashion & Textile Research Journal
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    • v.8 no.5
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    • pp.562-570
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    • 2006
  • Knit industry requires versatile knit designers who have to control whole process such as material select, color, type of machine, technique, structure and shape. In other words, knit designers urgently need to interplay between technology and design aesthetics. It becomes essential to learn and master basic principles of knitting in order to design and develop effectively for innovative knitwear design. The main purpose of this study is to show fresh methodology through examining the various applications of 'Stitch transfer knitting structure' used in women's knitwear design development. Stitch transfer knitting structure is one of the most popular techniques among various basic knitting methods. Eight knitwears were designed and produced with various types of formative applications which differ from existent stitch transfer knitwears of flat and simple style in the market. These are produced by computer knitting machine 'Shima Seiki 122S' and programmed by 'Knit CAD' software. Among various basic stitch transfer pattern, 'Leaf' pattern is selected as a most effective example for this study. This fabric applied to collar, sleeves, body pattern and accessories as formative decoration. It is expected that this study of methodology helps to get open mind and to indicate possibility to develop and show creative and innovative knitwear and knitted textile design.

Fabrication of Ceramic Line Pattern by UV-Nanoimprint Lithography of Inorganic Polymers (무기고분자의 나노임프린트법에 의한 세라믹 선형 패턴의 제조)

  • Park Jun-Hong;Pham Tuan-Anh;Lee Jae-Jong;Kim Dong-Pyo
    • Polymer(Korea)
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    • v.30 no.5
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    • pp.407-411
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    • 2006
  • The SiC-based ceramic nanopatterns were prepared by placing polydimethylsiloxane (PDMS) mold from DVD master on the spincoated polyvinylsilaeane (PVS) or allylhydridopolycaybosilane (AHPCS) as ceramic precursors to fabricate line pattern via UV-nanoimprint lithography (UV-NIL), and subsequent pyrolysis at $800^{\circ}C$ in nitrogen atmosphere. As the dimensional change of polymeric and ceramic patterns was comparatively investigated by AFM and SEM, the shrinkage in height was 38.5% for PVS derived pattern and 24.1% for AHPCS derived pattern while the shrinkage in width was 18.8% for PVS and 16.7% for AHPCS. It indicates that higher ceramic yield of the ceramic precursor resulted in less shrinkage, and the strong adhesion between the substrate and the pattern caused anisotropic shrinkage. This preliminary work suggests that NIL is a promissing route for fabricating ceramic MEMS devices, with the development on the shrinkage control.