• 제목/요약/키워드: Pattern Fabrication

검색결과 711건 처리시간 0.03초

Ku-대역 FMCW 레이더용 전자식 빔 조향 배열 안테나 특성 검증 (Characteristic Verification of Electronically Scanned Array Antenna for a Ku-band FMCW Radar)

  • 정채현;이재민;김민철;이행수;류성준;장성훈
    • 한국인터넷방송통신학회논문지
    • /
    • 제23권4호
    • /
    • pp.65-71
    • /
    • 2023
  • 본 논문에서는 포토닉스 기반의 Ku-대역 FMCW(Frequency Modulation Continuous Wave) 레이더 시스템에 적용할 전자식 빔 조향 배열 안테나 설계, 제작 및 검증 단계에 대해서 기술한다. 본 시스템은 송신부와 수신부가 따로 구성되어 있으며, 송수신부에 동일 안테나를 적용하였다. 설계된 안테나는 2×8 배열 구조를 가지며, Ku-대역에서 동작한다. 16개의 복사 소자 개별로 정재파비 측정 및 배열 복사 소자 간 커플링 영향성을 확인하였다. 또한, 송신 시 수신 안테나로 넘어가는 전력으로 인한 시스템 영향성을 최소화 하도록 송신 안테나, 수신 안테나 간의 분리도 특성을 최적화 하였으며 측정을 통해 확인하였다. 최종적으로 근접전계 챔버에서 16개 복사 소자 각각 빔 패턴 측정하여 데이터 확보 후 빔 합성을 통하여 2×8 배열 안테나의 빔폭, 부엽준위 및 빔 조향 특성을 확인하였다.

R/P 마스터 모델을 활용한 정밀주조 부품 및 쾌속금형 제작 공정기술의 개발 (Development of Rapid Tooling using Investment Casting & R/P Master Model)

  • 정해도;김화영
    • 한국주조공학회지
    • /
    • 제20권5호
    • /
    • pp.330-335
    • /
    • 2000
  • Functional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported. But a system which can build directly 3D parts of high performance functional material as metal park would get long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we translated the wax patterns to numerous metal tool prototypes by new investment casting process combined conventional investment casting with rapid prototyping & rapid tooling process. With this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P pare to metal part.

  • PDF

마이크로 전자빔 시스템을 위한 전자광학렌즈의 제작에 의한 나노 패턴 형성 (Nano-scale pattern delineation by fabrication of electron-optical lens for micro E-beam system)

  • 이용재;박정영;전국진;국양
    • 전자공학회논문지D
    • /
    • 제35D권9호
    • /
    • pp.42-47
    • /
    • 1998
  • 현재의 전자빔 묘화의 한계를 극복할 수 있는 마이크로 전자빔 시스템의 전자 광학 렌즈를 제작하였고 전자빔 묘화실험을 통하여 이를 검증하였다. 마이크로머시닝기술을 이용하여 실리콘 전극을 제작하고 이를 양극 접합을 통해 조립하여 다층 전극의 전자 광학 렌즈를 제작하였다. 완성된 전자 광학 소자를 초고진공 챔버에 장착하여, STM(Scanning Tunneling Microscope) 팁에서 방출된 전자빔의 focusing 특성을 관찰하였으며 전자를 집속하여 리소그라피를 수행하였다. E-beam 감광막은 PMMA(Poly-methylmethacrylate)를 사용하였고 0.13㎛의 패턴을 형성시킬 수 있었다.

  • PDF

결함형 유한요소-경계요소 기법에 의한 심해저용 30 kHz 전방향성 소나 변환기 최적 설계 (Optimal Design of Deep-water 30 kHz Omnidirectional Sonar Transducer using a Coupled FE-BEM)

  • 장순석;최현호;이제형;안홍구
    • 한국음향학회:학술대회논문집
    • /
    • 한국음향학회 1999년도 학술발표대회 논문집 제18권 2호
    • /
    • pp.275-280
    • /
    • 1999
  • Deep-water sonar transducers of FFR (Free Flooded Ring) type have been designed using a coupled FE-BEM. The proposed sonar transducers are composed of piezoelectric ceramic tubes and structural steel materials for simple fabrication. In order to have an omnidirectional beam pattern around 30 kHz, a conic steel is placed below a piezoelectric tube or a steel disc is placed between two piezoelectric tubes. The dynamics of the sonar transducer is modelled in three dimensions and is analyzed with external electrical excitation conditions. Various results are available such as directivity patterns and transmitting voltage responses. The most optimal structure and dimensions of the steel material were calculated, so that the beam patterns of the sonar transducers had +/- 3 dB omnidirectivity at 30 kHz.

  • PDF

박형 도광판의 음각, 양각 마이크로 패턴 성형성에 관한 연구 (Study on the gate cutting of light guiding plate for mobile using quenching element)

  • 황철진;김종선;민인기;김종덕;윤경환
    • Design & Manufacturing
    • /
    • 제2권5호
    • /
    • pp.1-4
    • /
    • 2008
  • LCD-BLU (Liquid Crystal Display - Back Light Unit) is one of kernel parts of LCD unit and it consists of several optical sheets(such as prism, diffuser and protector sheets), LCP (Light Guide Plate), light source (CCFL or LED) and mold frame. The LGP of LCD-BLU is usually manufactured by forming numerous dots with $50-200{\mu}m$ in diameter on it by erosion method. But the surface of the erosion dots of LGP is very rough due to the characteristics of the erosion process during the mold fabrication, so that its light loss is high along with the dispersion of light into the surface. Accordingly, there is a limit in raising the luminance of LCD-BLU. Especially, the negative and positive micro-lens pattern fabricated by modified LiGA with thermal reflow process was applied to the optical design of LGP.

  • PDF

경사 전극 배열을 이용한 고밀도 하드 디스크의 마이크로 구동부 제작 (A Microcatuator for High-Density Hard Disk Drive Using Skewed Electrode Arrays)

  • 최석문;박성준
    • 융복합기술연구소 논문집
    • /
    • 제1권2호
    • /
    • pp.6-15
    • /
    • 2011
  • This paper reports the design and fabrication of a micro-electro-mechanical-system(MEMS)-based electrostatic angular microactuator for a dual-stage servo. The proposed actuator employs a novel electrode pattern named "skewed electrode array(SEA)" scheme. It is shown that SEA has better linearity than a parallel plate type actuator and stronger force than a comb-drive based actuator. The moving and the fixed electrodes are arranged to make the driving force perpendicular to the rotating moment of arm. By changing the electrode overlap length, the magnitude of electrostatic force and stable displacement will be changed. In order to optimize the design, an electrostatic FE analysis was carried out and an empirical force model was established for SEA. A new assembly method which will allow the active electrodes to be located beneath the slider was developed. The active electrodes are connected by inner and outer rings lifted on the base substrate, and the inner and outer rings are connected to platform on which the slider locates. Electrostatic force between active electrodes and platform can be used for exiting out of plane modes, so this provides the possibility of the flying height control. A microactuator that can position the pico-slider over ${\pm}0.5{\mu}m$ using under 20 volts for a 2 kHz fine-tracking servo was designed and fabricated using SoG process.

  • PDF

자연물의 미세구조를 활용한 다공성 인산칼슘 제조 (Fabrication of Porous Calcium Phosphate by Using a Pre-Form of Nature Material)

  • 이상진;이훈철
    • 한국세라믹학회지
    • /
    • 제47권3호
    • /
    • pp.244-248
    • /
    • 2010
  • Porous calcium phosphates were successfully fabricated by using a cuttlefish bone. The cuttlefish bone, which is composed of $CaCO_3$, showed a special porous microstructure containing uniform-sized voids. In this study, the pre-forms infiltrated distilled phosphoric acid were sintered at $1200^{\circ}C$ in an air atmosphere. The porous microstructure of the pre-forms was kept their original pattern after sintering with a synthesis of calcium phosphate. The obtained porous calcium phosphate, sintered at $1200^{\circ}C$ for 3 h at 17% concentration of phosphoric acid, showed uniform open pores of 150 ${\mu}m$ in size and $\beta$-TCP phase in the XRD patterns. Above 16% concentration, CaO phase, derived from the decomposition of $CaCO_3$, decreased gradually in the sintered samples, and the measured Ca/P ratios of the samples prepared from 16% and 18% concentration were 1.67 and 1.43, which are close to stoichiometric HA (1.66) and $\beta$-TCP (1.50).

Al85Ce5Ni10 비정질 리본의 결정화 거동에 관한 연구 (A Study on the Crystallization Behavior of Al85Ce5Ni10 Amorphous Ribbon)

  • 문종태;조우민;신봉문;이용호
    • 열처리공학회지
    • /
    • 제8권3호
    • /
    • pp.236-243
    • /
    • 1995
  • Since amorphous alloys have been known to have better mechanical and chemical properties than crystalline alloys of the same composition, a great number of studies on the formation of Al-based amorphous alloys have been carried out actively. However, little has been obtained about the effect of Rare-Earth metal and Transition metal addition on amorphous phase formed by melt spinning method. This study included fabrication of amorphous alloy $Al_{85}Ce_5Ni_{10}$ by melt spinning methods and DTA, XRD, TEM analysis to determine crystalization behavoir. Annealing treatments were carried out in Ar atmosphere under isothermal and nonisothermal conditions. The diffraction pattern of non-heated ribbons showed broad form characteristic of glass metallic alloy. The crystallization of amorphous $Al_{85}Ce_5Ni_{10}$ takes place eutedtoidly by homogeneous formation of Al and MS-1, followed by precipitation of the $Al_{11}Ce_3$ and later $MS-1{\rightarrow}Al_3Ni$ transformation.

  • PDF

DPSS UV Laser와 습식 식각을 이용한 금형강 미세 가공 (Micromachining for plastic mold steel using DPSS UV laser and wet etching)

  • 민경익;김재구;조성학;최두선;황경현
    • 한국레이저가공학회지
    • /
    • 제12권3호
    • /
    • pp.1-6
    • /
    • 2009
  • This paper describes the method for the fabrication of micro dot array on a plastic mold steel using DPSS (diode pumped solid-states) UV laser and wet etching process. We suggest the process of the ablation of a photoresist (PR) coated on plastic mold steel and wet etching process using solutions of various concentrations of $FeCl_3$, $HNO_3$ in water as etchant. This method makes it possible to fabricate metallic roller mold because the microstructures are directly fabricated on the metal surface. In the range of operating conditions studied, $17\;{\mu}J$ laser pulse energy and 50 ms laser exposure time, an etchant containing 40wt% $FeCl_3$, 5wt% $HNO_3$ and etch time for 45 s gave the $10\;{\mu}m$ of micro dot pattern on plastic mold steel.

  • PDF

자기유변유체 연마공정을 응용한 미세부품의 형상가공 (Farbrication of Repeated 3D Shapes using Magnetorheological Fluid Polishing)

  • 김용재;민병권;이상조;석종원
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.1265-1268
    • /
    • 2005
  • Due to the increase of the need for reliable high density information storage devices, the demand for precise machining of the slider in HDD is rapidly growing. The present fabrication process of slider bears some serious problems such as low yield ratio in mass production, which is mainly caused by inefficient machining processes in shaping camber and crown on the slider. In order to increase slider yield ratio in HDD, a new systematic machining process is proposed and developed in this work. This new machining process includes the use of magnetorheological (MR) fluid, a smart polishing material generally used for ultra-fine surface finishing of micro structures. It is shown that the process proposed in this work enables to make camber and crown pattern in the scale of few tens of nanometers. Experiment results shows that the MR polishing can be also used for shaping process of micro structures.

  • PDF