• Title/Summary/Keyword: Particle size of spray

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Spray Characteristics of High-Pressure Injector in Direct-Injection Gasoline Engine (직분식 가솔린 기관 고압 인젝터의 연료 무화 특성)

  • 이창식;최수천;김민규
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.8
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    • pp.1-6
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    • 1999
  • An experimental study was carried out to investigate the global spray behavior and spray characteristics of high-pressure fuel injector in the direct-injection goasoline enginet. The atomization characteristics of fuel spary such as mean droplet size, mean velocity , and velocity distribution were measured by the phase Doppler particle analyzer. The spray tip penetration and spray width were investigated by the result fo visualizaiton experiment. The quantitiative spary characteristics of injector spray were measured under various sparay conditions and ambient pressures. The results of experiment show that the increase in ambient pressure have influence on the spray tip penetration and spray development process. Also, the influence of injection pressure and measuring location on the mean velocity and droplet size distribution were discussed.

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Deposition Behavior and Microstructure of Fe-based Amorphous Alloy Fabricated by Vacuum Kinetic Spraying Process (진공 저온 분사 공정을 통해 형성된 Fe계 비정질 재료의 적층거동 및 미세구조 변화 관찰)

  • Kwon, Juhyuk;Park, Hyungkwon;Lee, Illjoo;Lee, Changhee
    • Korean Journal of Materials Research
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    • v.24 no.1
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    • pp.60-65
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    • 2014
  • Fe-based amorphous coatings were fabricated on a soda-lime glass substrate by the vacuum kinetic spray method. The effect of the gas flow rate, which determines particle velocity, on the deposition behavior of the particle and microstructure of the resultant films was investigated. The as-fabricated microstructure of the film was studied by field emission scanning electron microscopy (FE-SEM) and high resolution transmission electron microscopy (HR-TEM). Although the activation energy for transformation from the amorphous phase to crystalline phase was lowered by severe plastic deformation and particle fracturing under a high strain rate, the crystalline phases could not be found in the coating layer. Incompletely fractured and small fragments 100~300 nm in size, which are smaller than initial feedstock material, were found on the coating surface and inside of the coating. Also, some pores and voids occurred between particle-particle interfaces. In the case of brittle Fe-based amorphous alloy, particles fail in fragmentation fracture mode through initiation and propagation of the numerous small cracks rather than shear fracture mode under compressive stress. It could be deduced that amorphous alloy underwent particle fracturing in a vacuum kinetic spray process. Also, it is considered that surface energy caused by the formation of new surfaces and friction energy contributed to the bonding of fragments.

An Experimental Study on Structure of Air-assist Spray with Air Entrainment (공기유입을 고려한 2유체 분무의 구조에 관한 실험적 연구)

  • Chae, H.C.;Kim, D.I.;Oh, S.H.
    • Journal of ILASS-Korea
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    • v.6 no.1
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    • pp.9-17
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    • 2001
  • The effect of air entrainment in twin-fluid spray structure is investigated experimentally by varing the amount of itemizing air. The air entrainment is expected to affect on droplet size and velocity, droplet number density, turbulent kinetic energy and vorticity. PDA(Phase Doppler Anemometer) and PIV(Particle Image Velocimetry) system are used to measure those important factors in analyzing spray structure. The results show that spray structure consists of three distinctive regions ; the atomizing region near nozzle, characterizing strong convective effect, the central core region where droplets are accelerated, and the spray sheath region where droplets are decelerated due to air entrainment. The local air entrainment rate is largest near nozzle, characterizing strong turbulent kinetic energy and vorticity but deceases along axial distance.

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A Study on the Fuel Spray and Atomization Characteristics of MPI Gasoline Injector (MPI 가솔린 기관용 인젝터의 분무 거동 및 미립화 특성에 관한 연구)

  • Seo, Y.H.;Lee, C.S.;Lee, K.H.
    • Journal of ILASS-Korea
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    • v.1 no.4
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    • pp.32-39
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    • 1996
  • Fuel spray in the MPI gasoline injector and its atomization characteristics are investigated with both macroscopic and microscopic visualization systems. The Bosch injector is inserted into an air-assist spray adapter which is designed to be fabricated and assembled easily. particle motion analysis system is used to measure the SMD of injector, where the assistant air pressure is varied from 0.0 to 1.5bar with fuel pressure 2.8bar. Droplet size decreased with higher air pressure and fine fuel spray with below $60{\mu}m$ of SMD is acquired at the assistant air pressure over 0.5bar.

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Unsteady spray characteristics of two-holes two-sprays type injectorin PFI gasoline engine (PFI용 2홀 2분무 인젝터의 비정상 분무 특성)

  • Kim, B.J.;Lee, J.H.;Cho, D.J.;Yoon, S.J.
    • Journal of ILASS-Korea
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    • v.10 no.1
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    • pp.43-52
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    • 2005
  • The effect of fuel injection spray on engine performance has been known as one of the major concerns for improving fuel economy and reducing emissions. In general, reducing the spray droplet size could prevent HC emission in gasoline engine. As far as PFI (Port Fuel Injection) gasoline engine is concerned, the mixture of air and fuel may not be uniform under a certain condition, because breakup and production of spray droplets are made in a short distance between the fuel injector and intake valve. This study, by constituting PFI gasoline spray system, was performed to study the transient spray characteristics and dynamic behavior of droplets from 2hole 2spray type injector used in DOHC gasoline engine. Mean droplet size and optical concentration in accordance with various conditions were measured by LDPA and CCD camera. Through this study, the variation of drop size and optical concentration could be used for understanding the behavior of unsteady spray was declared and the existing the small droplets between each pulse spray could be estimated caused to the development of wall film was conformed.

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Measurements of Droplet Sizes and Velocities with Optimum Probability Density Function in a Transient Liquefied Butane Spray (액상부탄 간헐분무의 액적 크기 및 속도 측정과 최적 확률분포 연구)

  • Kim, J.H.;Kim, J.W.;Koo, J.Y.
    • Journal of ILASS-Korea
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    • v.5 no.1
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    • pp.30-40
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    • 2000
  • The characteristics of liquefied butane spray are expected to be different from conventional diesel fuel spray, because a kind of flash boiling spray is expected when the back pressure is below the saturated vapor pressure of the butane(0.23MPa at 298K). The ambient pressure was held at a pressure above(0.37MPa) and below(0.15MPa) the fuel vapor pressure. The axial velocities, radial velocities, and size distributions in butane sprays were measured with PDPA(Phase Doppler Particle Analyzer) system. The PDPA measurement showed a smaller SMD at the 0.15MPa chamber pressure, compared to the 0.37MPa case. Log-hyperbolic density function for the droplets size distribution can be fitted to the experimental results of a liquefied butane spray.

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Preparation of Nano-Sized Indium Oxide Powder by Spray Pyrolysis Process (噴霧熱分解 工程에 의한 인듐 酸化物 나노 粉末 製造)

  • Yu, Jae-Keun;Park, Si-Hyun;Sohn, Jin-Gun
    • Resources Recycling
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    • v.13 no.6
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    • pp.16-25
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    • 2004
  • In this study, nano-sized indium oxide powder with the average particle size below 100 nm is prepared from the indium chloride solution by the spray pyrolysis process. The effects of the concentration of raw material solution, the nozzle tip size and the air pressure on the properties of powder were studied. As the indium concentration of the raw material solution increased from 40 g/l to 350 g/l, the average particle size of the powder gradually increased from 20 nm to 60 nm, yet the particle size distribution appeared more irregular, the intensity of a XRD peak increased and specific surface area decreased. As the nozzle tip size increased from 1 nm to 5 nm, the average particle size of the powder increased from 40 nm to 100 nm, the particle size distribution was much more irregular, the intensity of a XRD peak increased and specific surface area decreased. As the air pressure increased from 0.1 kg/cm$^2$ to 0.5 kg/cm$^2$, the average particle size of the powder varies slightly upto 90~100 nm. As the air pressure increased from 1 kg/cm$^2$ to 3 kg/cm$^2$, the average particle size decreased upto 50~60 nm, the intensity of a XRD peak decreased and the specific surface area increased.

Production of Ultra-fine Metal Powder with Gas Atomization Processes

  • Wang, M. R.
    • Journal of ILASS-Korea
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    • v.11 no.2
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    • pp.59-68
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    • 2006
  • Experimental results of the metal powder production with internal mixing, internal impinging and the atomizer coupled with substrate design are presented in this paper. In a test with internal mixing atomizer, mean powder size was decreased from $37{\mu}m\;to\;23{\mu}m$ for Pb65Sn35 alloy as the gas-to-melt mass ratio was increased from 0.04 to 0.17. The particle size further reduces to $16.01{\mu}m$ as the orifice area is increased to $24mm^2$. The micrograph of the metal powder indicates that very fine and spherical metal powder has been produced by this process. In a test program using the internal impinging atomizers, the mean particle size of the metal powder was decreased from $22{\mu}m\;to\;12{\mu}m$ as the gas-to-melt-mass ratio increased from 0.05 to 0.22. The test results of an atomizer coupled with a substrate indicates that the deposition rate of the molten spray on the substrate is controlled by the diameter of the substrate, the height of the substrate ring and the distance of the substrate from the outlet of the atomizer. This in rum determines the powder production rate of the spraying processes. Experimental results indicate that the deposition rate of the spray forming material decreases as the distance between the substrate and the atomizer increases. For example, the deposition rate decreases from 48% to 19% as the substrate is placed at a distance from 20cm to 40cm. On the other hand, the metal powder production rate and its particle size increases as the subsrate is placed far away from the atomizer. The production of metal powder with mean particle size as low as $3.13{\mu}m$ has been achieved, a level which is not achievable by the conventional gas atomization processes.

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Evaluation of Coarse Spray Vaccination with B$_1$ Strain against Newcastle Disease (뉴캣슬병 B$_1$생독백신의 분무접종 효과)

  • 김재흥;송창선;정상희;최정옥;김선중
    • Korean Journal of Poultry Science
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    • v.18 no.3
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    • pp.209-218
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    • 1991
  • An experiment was conducted to examine the efficacy of spray vaccination against Newcastle disease (ND). Four different coarse sprayers and four different diluents were compared in particle size, immune response and respiratory reaction. The smaller particle size of sprayer was, the better efficacy was and the more respiratory reactions were appeared. Of four diluents, antibody responses and resistance to challenge were higher with skim milk and gelatin, respectively .When day-old broiler chicks with maternal antibodies were vaccinated by coarse. sprayer B with B$_1$strain diluted in 1% skim milk, they showed 100% protection at two weeks of age and 50% from 4 to 8 weeks of age. Another group which boostered at 2 weeks of age by drinking water vaccination showed 100%, 70%, 50%, 40% protection at 2, 4, 6, 8 weeks of age, respectively. Although spray vaccination against ND in this experiments showed similar efficacy, compared to conventional methods, this method may not be appropriate in our field condition because of respiratory vaccinal reaction.

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Fuel Spray Characteristics of Dimethyl Ether (DME 연료의 분무 특성에 관한 연구)

  • Lee, Sang Hoon;Chon, Mun Soo
    • Journal of Institute of Convergence Technology
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    • v.3 no.2
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    • pp.51-56
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    • 2013
  • This paper describes the atomization characteristics, as well as the velocity and size distribution, of DME spray based on common-rail injection system. To analyze the possibility of using DME fuel as an alternative fuel of diesel, spray atomization characteristics were investigated. For this investigation, two-dimensional phase Doppler analyzer system was used to obtain droplet size and velocity distribution simultaneously. Velocity and droplet size measurements were performed at various injection pressures. Results showed that increasing pressure from 25MPa to 50MPa leads to higher spray droplet velocities and smaller droplet diameter but injection pressure above 40MPa, no signifiant reduction was observed. With the droplet velocity and SMD comparison between diesel and DME fuel, it can be observed that DME has smaller SMD and droplet velocity due to its low surface tension.

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