• Title/Summary/Keyword: Particle reinforced composite

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Microstructure and Hardness of TiC Particle-reinforced Fe Self-fluxing Alloy Powders Based Hybrid Composite Prepared by High Energy Ball Milling

  • Park, Sung-Jin;Song, Yo-Seung;Nam, Ki-Seok;Chang, Si-Young
    • 한국분말재료학회지
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    • 제19권2호
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    • pp.122-126
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    • 2012
  • The Fe-based self-fluxing alloy powders and TiC particles were ball-milled and subsequently compacted and sintered at various temperatures, resulting in the TiC particle-reinforced Fe self-fluxing alloy hybrid composite, and the microstructure and micro-hardness were investigated. The initial Fe-based self-fluxing alloy powders and TiC particles showed the spherical shape with a mean size of approximately 80 ${\mu}m$ and the irregular shape of less than 5 ${\mu}m$, respectively. After ball-milling at 800 rpm for 5 h, the powder mixture of Fe-based self-fluxing alloy powders and TiC particles formed into the agglomerated powders with the size of approximately 10 ${\mu}m$ that was composed of the nanosized TiC particles and nano-sized alloy particles. The TiC particle-reinforced Fe-based self-fluxing alloy hybrid composite sintered at 1173 K revealed a much denser microstructure and higher micro-hardness than that sintered at 1073 K and 1273 K.

하이브리드 Mg 복합재료의 진동 감쇠능 및 고온 특성평가 (High temperature and damping properties of squeeze cast Mg hybrid Metal Matrix Composites.)

  • 장재호;김봉룡;최일동;조경목;박익민
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.143-146
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    • 2002
  • Mg alloy is the lightest material of structural materials and is noticed for lightweight automotive parts because of excellent castability, superior ductility and damping capacity than Al alloy. But Mg Alloy is poor corrosion resistance and high temperature creep properties. In this study, Mg Matrix Composites were fabricated by squeeze casting method to improve high temperature creep properties and damping capacity. Hybrid Mg composites reinforced with Alborex, graphite particle, and SiCp was improved creep properties and damping capacity compared with Mg alloy. Compared to the length ($9\mu\textrm{m}, 27\mu\textrm{m}, 45\mu\textrm{m} etc.$), Hybrid Mg composites reinforced with SiCp, one of the most superior of the length and Alborex were more superior than those reinforced with graphite particle and Alborex in mechanical properties, creep characteristics, and damping capacity, etc.

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섬유/입자 혼합금속복합재료의 인장거동 (Tensile Behavior of Fiber/Particle Hybrid Metal Matrix Composites)

  • 정성욱;정창규;한경섭
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.139-142
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    • 2002
  • This study presents a mathematical model predicting the stress-strain behavior of fiber reinforced (FMMCs) and fiber/particle reinforced metal matrix composites (F/P MMCs). MMCs were fabricated by squeeze casting method using Al2O3 short fiber and particle as reinforcement, and A356 aluminum alloy as matrix. The fiber/particle ratios of F/P MMCs were 2:1, 1:1, 1:2 with the total reinforcement volume fraction of 20 vol.%, and the FMMCs were reinforced with 10 vol,%, 15 vol. %, 20 vol. % of fibers. Tensile tests were conducted and compared with predictions which were derived using laminate analogy theory and multi-failure model of reinforcements. Results show that the tensile strength of FMMCs with 10 vol.% of fiber was well matched with prediction, and as the fiber volume increases, predictions become larger than experimental results. The difference between the prediction and experiment is considered to be a result of matrix allowance of fiber damage in tensile loading. As the fiber volume fraction in FMMCs increases, the fiber damage increases and so that the tensile strength is reduced. The strength of F/P MMCs approaches more closely to the prediction than FMMCs reinforced with 20 vol.% of fibers because F/P MMCs contains small quantity of fibers and thus has a positive effect in fiber strengthening.

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기하적 필수 전위에 의한 길이효과를 고려한 입자 강화 알루미늄 복합재의 강도해석 (Strength Analysis of Particle-Reinforced Aluminum Composites with Length-Scale Effect based on Geometrically Necessary Dislocations)

  • 서영성;김용배;이장규
    • 소성∙가공
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    • 제18권6호
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    • pp.482-487
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    • 2009
  • A finite element based microstructural modeling for the size dependent strengthening of particle reinforced aluminum composites is presented. The model accounts explicitly for the enhanced strength in a discretely defined "punched zone" around the particle in an aluminum matrix composite as a result of geometrically necessary dislocations developed through a CTE mismatch. The density of geometrically necessary dislocations is calculated considering volume fraction of the particle. Results show that predicted flow stresses with different particle size are in good agreement with experiments. It is also shown that 0.2% offset yield stresses increases with smaller particles and larger volume fractions and this length-scale effect on the enhanced strength can be observed by explicitly including GND region around the particle. The strengths predicted with the inclusion of volume fraction in the density equation are slightly lower than those without.

The Bending Analysis of Three Phase Polymer Composite Plate Reinforced by Glass Fiber and Titanium Oxide Particles Including Creep Effect

  • Duc, Nguyen Dinh;Minh, Dinh Khac;VanThu, Pham
    • International Journal of Aeronautical and Space Sciences
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    • 제11권4호
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    • pp.360-365
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    • 2010
  • Three phase composite materials are widely used in the shipbuilding industry. When reinforced with fiber and particle, the physical and mechanical properties of polymer composite materials are improved. This paper presents the bending analysis of a three phase composite plate with an epoxy matrix, reinforced glass fiber and titanium oxide particles including creep effect when shear stress is taken into account. The obtained results indicate that creep strains lead to compression in the composite material. Introducing reinforced fibers and particles reduces the plate's deflection, when increasing the stretch coefficient allows the calculation of creep deflection during a long loading period.

The effect of particle size on tool wear of SiCp-reinforced metal matrix composite

  • Sahin, Y.;Sur, G.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.237-239
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    • 2002
  • The effect of particle sizes of the metal matrix composites containing 10 wt.%SiCp was investigated with using various tools. The results showed that tool life decreased considerably with increasing particle size and cutting speed. The wear resistance of TiC-coated tools was considerably higher than that of the other tools. It was observed that abrasive wear was the main responsible mechanism for wear of the tool thermal cracks were at high speed while a built-edge formation was also evident at lower speed.

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분사주조한 Al기지 입자강화 복합재료의 마모특성 (Characterization of Wear Resistance of Particle Reinforced Al Matrix Composite Manufactured by Centrifugal Spray Casting)

  • 배차헌;최학규;방국수
    • 한국주조공학회지
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    • 제24권2호
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    • pp.108-114
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    • 2004
  • $Al_2O_3$, SiC reinforced Al matrix composites were fabricated by centrifugal spray casting method and their wear resistance characteristics have been studied. Particles are generally uniformly distributed in the microstructure of as-cast specimens. In order to investigate the effect of secondary deformation, hot rolling was performed for each specimen of pure Al matrix composites with a reduction of 10, 20, 30, 40 and 50% at $400{\sim}500^{\circ}C$, respectively. Microstructure of specimen showed that particle distribution density and hardness increased because of increasing of reduction ratio. Wear test with a various sliding velocity of 1.98, 2.38, 2.88 and 3.53m/sec showed that the wear resistance characterization of composite improved remarkably compared to the normal alloy and performs without reinforced particles. Microstructural observation for the worn surface of pure Al specimens without particles showed that a change in wear mechanism seemed to separate layer by surface fatigue. In other case of Al composite reinforced with $Al_2O_3$ and SiC, the grinder type of wear mechanism was shown.

기하적 필수 전위에 의한 길이효과를 고려한 입자 강화 복합재의 강도해석 (Strength Analysis of Particle-Reinforced Composites with Length-Scale Effect based on Geometrically Necessary Dislocations)

  • 서영성
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.322-325
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    • 2009
  • An enhanced continuum model for the size dependent strengthening of particle reinforced composites is presented. The model accounts explicitly for the enhanced strength in a discretely defined "punched zone" around the particle in a metal matrix composite as a result of geometrically necessary dislocations developed through a CTE mismatch. The size of the punched zone presents an intrinsic length scale, and this results in the size dependence of the overall behavior of the composite. Results show that predicted 0.2% offset yield stresses are increasing with smaller inclusions and larger volume fractions and this length-scale effect on the enhanced strength can be observed by explicitly including GND region around the particle.

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Application of the full factorial design to modelling of Al2O3/SiC particle reinforced al-matrix composites

  • Altinkok, Necat
    • Steel and Composite Structures
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    • 제21권6호
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    • pp.1327-1345
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    • 2016
  • $Al_2O_3$/SiC particulate reinforced (Metal Matrix Composites) MMCs which were produced by using stir casting process, bending strength and hardening behaviour were obtained using an analysis of variance (ANOVA) technique that uses full factorial design. Factor variables and their ranges were: particle size $2-60{\mu}m$; the stirring speed 450 rpm, 500 rpm and the stirring temperature $620^{\circ}C$, $650^{\circ}C$. An empirical equation was derived from test results to describe the relationship between the test parameters. This model for the tensile strength of the hybrid composite materials with $R^2$ adj = 80% for the bending strength $R^2$ adj = 89% were generated from the data. The regression coefficients of this model quantify the tensile strength and bending strengths of the effects of each of the factors. The interactions of all three factors do not present significant percentage contributions on the tensile strength and bending strengths of hybrid composite materials. Analysis of the residuals versus was predicted the tensile strength and bending strengths show a normalized distribution and thereby confirms the suitability of this model. Particle size was found to have the strongest influence on the tensile strength and bending strength.

골재의 입도분포 변화에 따른 PE 섬유보강 고연성 시멘트 복합체의 인장성능 (Tensile Performance of PE Fiber-Reinforced Highly Ductile Cementitious Composite including Coarse Aggregate)

  • 이방연;강수태
    • 한국구조물진단유지관리공학회 논문집
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    • 제24권5호
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    • pp.95-102
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    • 2020
  • 이 연구에서는 입경이 큰 골재를 사용하면서 2% 이상의 인장변형률 성능을 나타내는 고연성 PE 섬유보강 시멘트 복합체 개발을 목적으로 골재의 크기와 입도분포에 따른 고연성 섬유보강 시멘트 복합체의 인장거동 특성을 살펴보고자 하였다. 0.6 mm 이하의 입경들로 구성된 규사를 사용한 배합을 기준으로 최대입경 2.36 mm, 4.75 mm, 5.6 mm, 6.7 mm의 강모래 및 강자갈을 사용한 배합을 비교하여 성능평가를 실시하였다. 골재의 입도분포는 수정 A&A 모델에 기반한 최적입도분포곡선에 가깝도록 세분화된 입경별 혼합비율을 조절하였다. 직접인장실험을 통해 구한 인장거동은 모든 배합에서 뚜렷한 인장변형률 경화 거동을 보였다. 골재 입경별 혼합비율을 조절하여 입도분포가 최적곡선에 가깝도록 한 경우에는 모든 배합에서 규사를 사용한 경우보다 높은 인장변형률 성능을 나타내었다. 또한 골재의 최대입경이 커서 입도분포가 넓을수록 높은 인장변형률 성능을 보였으며, 최대입경 5.6 mm, 6.7 mm의 굵은 골재를 포함하는 경우 각각 4.83%와 5.89%의 매우 높은 인장변형률 성능을 나타내었다. 이 연구를 통해 적절한 입도분포 조절을 통해 굵은 골재를 사용하면서도 고연성 섬유보강 시멘트 복합체의 제조가 가능함을 보였다.