• Title/Summary/Keyword: Parallel machine tool

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The Eclipse-II Parallel Mechanism for Motion Simulators

  • Kim, Jongwon;Hwang, Jae-Chul;Kim, Jin-Sung;Park, Frank C.;Cho, Young-Man
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.286-291
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    • 2002
  • We present the analysis and design of a new six degree-of-freedom parallel mechanism, Eclipse-II, which can be used as a basis for general motion simulators. This mechanism allows x, y and z-axis translations and a, b and c-axis rotations. Most significantly, it presents the advantage of enabling continuous 360 degrees spinning of the platform. We first describe the computational procedures for the forward and in inverse kinematics of the Eclipse-II. Next, the complete singularity analysis is presented for the two cases of end-effector and actuator singularities. Two additional actuators are added to the original mechanism to eliminate both types of singularities with in the workspace. Some practical aspects of the prototype development are introduced.

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Chatter Analysis of a Parallel Mechanism-based Universal Machining Center

  • Lee, Sin-Young;Kim, Jong-Won;Lee, Jang-Moo;Kim, Gyoo-Beom
    • Journal of Mechanical Science and Technology
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    • v.17 no.5
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    • pp.691-697
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    • 2003
  • Extensive researches have been carried out on machine tool chatter to obtain assessment procedure and improvement measures. In this study, chatter limit is predicted on a newly fabricated universal machining center by the combination of structural dynamic characteristics and cutting mechanics. We showed the unstable cutting conditions, and from them we could plot the unstable borderlines. From the chatter simulations we could say that the newly built universal machining center can be well used in the finishing machining of steel as other common machine tools.

Control Gain Tuning of a Simultaneous Multi-Axis PID Control System by Taguchi Method (다구찌방법을 이용한 다축 동시 PID 제어시스템의 제어이득 조정)

  • Lee, Ki-Ha;Kim, Jong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.25-35
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    • 1999
  • This paper presents a control gain tuning scheme for multi-axis PID control systems by Taguchi method. As an experimental set-up, a parallel mechanism machine tool has been selected. This machine has eight servodrives and each servodrive has four control gains, respectively. Therefore, total 32 control gains have to be tuned. Through a series of design of experiments, an optimal and robust set of PID control gains is tuned. The index of the sum of position error and velocity error is reduced to 61.4% after the experimental gain tuning regardless of the feedrate variation.

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Steam Turbine Design Using 3-Dimensional Flow Analysis (3차원 유동 해석을 이용한 증기 터빈 설계)

  • Kwon, G.B.;Kim, Y.S.;Cho, S.H.;Im, H.S.;Nah, U.H.;Kim, H.M.
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.312-317
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    • 2000
  • High efficient steam turbine stage has been developed with the help of the 3-dimensional design tool. In this stage design, the compound leaned stacking method has been adopted to reduce the secondary flow loss of a turbine passage and to increase the performance efficiency for the turbine nozzles. And the turbine buckets have been designed with the quasi-3-dimensional turbomachinery blade design method. To verify the stage design, therefore, the 3-dimensional numerical simulation of a steam turbine stage was conducted. In this design, CFX-TASCflow was employed to predict the turbulent flow of a steam turbine stage. The analysis was performed in parallel calculation using the HP N4000 8 CPUs machine. The result showed CFX-TASCflow could be used as the 3-dimensional flow analysis tool of steam turbine design.

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A Study on the development of the CAD System for screw Thread Gauge (나사용 한계게이지의 CAD 시스템 개발에 관한 연구)

  • 이광길
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.94-99
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    • 1998
  • The CAD system which enables to design and draw the screw thread gauges was developed and constructed. This system was proposed based on Visual C++ Version 5.0. Even beginner can get drawings as well as concerned data for the manufacturing of screw thread limit gauges by selecting the input data. This system was constructed from relevant standards and regulations (based on the Korean Standard and referred to ISO and JIS), handbooks and textbooks. The system shall provide more powerful and user friendly tool for design and drawing for screw thread gauges such as metric fine and coarse threads, unified fine and coarse threads, Parallel and taper pipe threads. The results of this system are proved to be in good agreement with concerned standards and regulations.

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A Study on the Performance Characteristics of Fin-type Heat Exchanger for the Automobile Air-Conditioners (자동차 공조용 핀형 열교환기의 성능특성에 관한 연구)

  • 홍경한;전상신;이승재;박찬수;권일욱;김재열;김병철;하옥남
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.100-105
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    • 2004
  • Fin-tube type(Fin-type) heat exchanger has been tested in order to replace the heat exchanger of parallel flow type(P.F -type) which is now widly used in automobile air conditioning system The following conclusions are drawn by the comparison of the characteristics of the heat exchangers. Evaporator and condenser capacities and COP(Coefficience of performance) were varied as with the compressor speed, outdoor air temperature and air flow rate changed, which much influenced on the characteristics of the air conditioning system Evaporator and condenser capacities were increased with increasing compressor speed and outdoor air temperature. Evaporator and condenser pressures of Fin-type were decreased by 7% and 5% respectively compared with those of P.F-type. The COP of Fin-type was decreased with increasing outdoor air temperature and compressor speed. The COP of P.F-type was decreased by 14% compared with that of Fin-type.

Analysis and Experimental Verification of the Moving-Magnet Linear Actuator with Cylindrical Halbach and Radial Array

  • Jang, Seok-Myeong;Park, Jang-Young;Lee, Sung-Ho;Cho, Han-Wook;Jang, Won-Bum
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.3B no.4
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    • pp.179-187
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    • 2003
  • In the machine tool industry, direct drive linear motor technology is of increasing interest as a means to achieve high acceleration and to increase reliability. This paper analyzes and compares the characteristics of the tubular linear actuator with the cylindrical Halbach and radial array, respectively. A tubular linear actuator with cylindrical Halbach array, consisting of parallel magnetized arc segments instead of ideal radial and axial magnetized rings, is manufactured. The magnetic field solutions due to the PMs and to the currents are established analytically in terms of vector potential, using the 2-D cylindrical coordinate system. Motor thrust, flux linkage and back emf are then derived. Thrust characteristics according to such design parameters as magnet height and air gap length are also given. The results are validated extensively by comparison with finite element analysis (FEA). Test results such as thrust measurements are also given to confirm the analysis.

A Study on the life and reliability of helical gear system (헬리컬 기어장치의 수명 및 신뢰성에 관한 연구)

  • 김하수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.265-270
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    • 1997
  • Helical gear system is utilized to transmit motion between parallel shafts. The axial thrust loads on the shafts are existed. On each of the support shafts, at least one of the bearings should be able to support the axial loads. The reliability and life analysis are based on the two-parameter Weibull distribution lives of the component gears and bearings. The computer calculates the system lives and dynamic capacities of the components and their system. The system life is defined as the life of the component or the helical gear system at an output torque at which the probability of survival is ninety percent.

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A Study on Flow Characteristics of ERF Between Two Parallel-Plate by Using PlV (평형평판 간극사이에서 PIV를 이용한 ER유체의 유동특성에 관한연구)

  • Jung Wan-Bo;Park Young-Seuk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.56-62
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    • 2006
  • An experimental investigation was performed to study the characteristics of ER(Electro-Rheological) fluid flow in a horizontal rectangular tube with or without D.C voltage. To determine some characteristics of the ER flow, 2D PIV(Particle Image Velocimetry) technique is employed for velocity measurement. This research found the mean velocity distribution with 0kV/mm, 1.0kV/mm and 1.5kV/mm for Re = 0, 0.62, 1.29 and 2.26. When the strength of the electric field increased, the cluster of ERF are clearly strong along the test tube and the flow rate decreased. In this study, the rheology of ER fluid stagnating or flowing through a dispersion meter will be investigated by PIV method. And then the ER effect, which appears at the ER valves and their appliance will be visualized.

A Study on the In-plane Displacement Measurement of Spot welded Joints by Electronic Speckle Pattern Interferometry Method (레이저 스패클 간섭법에 의한 점 용접부의 면내변위 측정에 관한연구)

  • 성백섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.48-53
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    • 1997
  • Electronic Speckle Pattern Interferometry(ESPI) using the Model 95 Ar laserm, a video system and an image processor was applied to the in-plane displacement measurements. Unlike traditional strain gauges or moire method, ESPI method requires no special surface preparation or attachments and can be measured in-plane displacement with no contact and real time. In this experiment wpecimen was loaded in parallel with a loadcell. The specimen was the cold rolled sdteel sheet of 2mm thickness, which was attached strain gauges. The study provides an example of how ESPI have been used to measure strain displacement in this specimen. The results measured by ESPI have been used to measure strain displacement in this specimen. The results measured by ESPI have been used to measure strain displacement in this specimen. The results measured by ESPI compare with the data which was measured by strain gauge method in tensile testing.

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