• Title/Summary/Keyword: Parallel machine tool

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Analytical Prediction of Chatter for Parallel Machine Tool (병렬형 공작기계의 채터 예측)

  • Kim, Taek-Soo;Hong, Dae-Hie;Choi, Woo-Chun;Song, Jae-Bok
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.202-206
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    • 2001
  • Machine tool chatter is the self-excited vibration generated by chip thickness variation and severely degrades the quality of machined surface. The incidence of chatter is greatly affected by the dynamic characteristics of machine tool structure. Therefore, the cutting dynamics in the parallel machine tool is to be carefully studied considering the dynamic characteristics of parallel mechanism. In this paper, the vibration model of parallel machine tool is derived, in which the legs of the parallel mechanism are considered as spring-damper systems. The chatter stability charts for various machining parameters are examined with the example of the cubic parallel mechanism that is specially designed for machine tool use.

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Contour Control Algorithm for Parallel Machine Tool (병렬형 공작기계를 위한 윤곽제어 알고리즘)

  • 이승환;홍대희;최우천;송재복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.1003-1006
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    • 2002
  • In machining free-form curves with a machine tool equipped with parallel device, improving contouring accuracy is very important. In this paper, we present contouring control algorithm far parallel machine tool. The relation between the error in Joint space and the error in catesian space is evaluated, and we estimate contouring error vector which efficiently determines the variable gains for the cross coupled control. To show the validity of the algorithm, the contouring control is simulated for free form contour trajectory in cubic parallel machine tool model.

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The Evaluation of Machining Accuracy and the Machine Simulation for Parallel Kinematic Machine Tool(PKMT) (병렬기구 공직기계의 머신시뮬레이션 및 가공정밀도 평가)

  • Shin, Hyeuk;Ryou, Han-Sik;Ko, Hae-ju;Jung, Yoon-gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.41-47
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    • 2009
  • This research deals with evaluation of machining accuracy for Parallel Kinematic Machine Tool(PKMT) applied parallel type robot system with high precision and stiffness. For this purpose, machine simulation is carried out to foreknow collision and interference between workpiece and tool. Furthermore, on the basis of machine simulation data, PKMT is manufactured. Machining accuracy such as cylindricity straightness, squareness, parallelism circularity, concentricity pitch error and yaw error, is measured by using coordinate measuring machine. Test piece for evaluation of machining accuracy is designed and manufactured under the standard of ISO 10791-7.

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Accuracy Improvement of a 5-axis Hybrid Machine Tool (5축 혼합형 공작기계의 정밀도 향상 연구)

  • Kim, Han Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.3
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    • pp.84-92
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    • 2014
  • In this paper, a novel 5-axis hybrid-kinematic machine tool is introduced and the research results on accuracy improvement of the prototype machine tool are presented. The 5-axis hybrid machine tool is made up of a 3-DOF parallel manipulator and a 2-DOF serial one connected in series. The machine tool maintains high ratio of stiffness to mass due to the parallel structure and high orientation capability due to the serial-type wrist. In order to acquire high accuracy, the methodology of measuring the output shafts by additional sensors instead of using encoder outputs at the motor shafts is proposed. In the kinematic view point, the hybrid manipulator reduces to a serial one, if the passive joints in the U-P serial chain at the center of the parallel manipulator are directly measured by additional sensors. Using the method of successive screw displacements, the kinematic error model is derived. Since a ball-bar is less expensive than a full position measurement device and sufficiently accurate for calibration, the kinematic calibration method of using a ball-bar is presented. The effectiveness of the calibration method has been verified through the simulations. Finally, the calibration experiment shows that the position accuracy of the prototype machine tool has been improved from 153 to $86{\mu}m$.

병렬기계에서 실시간 공구할당 및 작업순서 결정 모델

  • 이충수;김성식;노형민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.880-884
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    • 1995
  • Manufacturing environment is getting characterized by unstable market demand,short product life cycle and timebased competition. For adapting this environment,machine tools have to be further versatile functionally in order to reduce part's set-up time. Unlike existing manufacturing systems mainly to focus on part flow, it is important to control tool flow using fast tool change device and tool delivery device in parallel machines consisting of versatile machine tools, because complete operations on a part can be performed on one machine tool in a single machine set-up. In this paper, under dynamic tool allocation strategy to share tools among machine tools, we propose a real-time tool allocation and operation esequence model with an objective of minimizing flow time using autonomy and negotiation of agents in parallel machines

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Design of a Machine Tool containing a 3-strut Parallel Kinematic Structure (병렬구조 머시닝센터 설계기술)

  • Kim, Tae-Jung;Kim, Suk-Il;Nah, Seung-Pyo;Kim, Ki-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.878-885
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    • 2011
  • A kinematically-hybrid 5-axis machine tool is analyzed from the perspective of machine tool design. Its kinematic characteristics are pointed out, which should be considered during the conceptual design process. A result of the structural analysis of the machine is presented, which is performed during the detailed design process. It is also presented how we improve the thermal characteristics of the machine tool by changing the installation position of the actuators.

An Ultraprecise Machining System with a Hexapod Device to Measure Six-Degree-Of-Freedom Relative Motions Between The Tool And Workpiece

  • Oiwa, Takaaki
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.2
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    • pp.3-8
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    • 2007
  • A machining system that generates accurate relative motions between the tool and workpiece is required to realize ultra precise machining or measurements. Accuracy improvements for each element of the machine are also required. This paper proposes a machining system that uses a compensation device for the six-degree-of-freedom (6-DOF) motion error between the tool and workpiece. The compensation device eliminates elastic and thermal errors of the joints and links due to temperature fluctuations and external forces. A hexapod parallel kinematics mechanism installed between the tool spindle and surface plate is passively actuated by a conventional machine. Then the parallel mechanism measures the 6-DOF motions. We describe the conception and fundamentals of the system and test a passively extensible strut with a compensation device for the joint errors.