• 제목/요약/키워드: Paper-Casting

검색결과 441건 처리시간 0.029초

A356 합금의 중력 주조/단조와 Rheo-diecasting/단조의 미세조직 및 기계적 특성 비교 (Comparison of the Microstructure and Mechanical Property between Gravity Casting Forging and Rheo-diecasting Forging using A356 Alloy)

  • 이준영;임재용;이승용;문성원;홍준표
    • 한국주조공학회지
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    • 제33권5호
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    • pp.210-214
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    • 2013
  • Recently, the automotive industry has replaced cast iron to lightweight materials like aluminum for engine efficiency of automobiles and an emission control by government. In this paper we studied two auto parts manufacturing methods using an alloy of A356. That is gravity casting and H-NCM Rheo-diecasting forging. We analyzed the microstructure and mechanical properties for this method. In Microstructure analysis results, H-NCM Rheo-diecasting forging has more finer microstrucre and better forging effect. Resulting in better mechanical properties than gravity forging.

전자교반을 응용한 Al-7%Si 알루미늄 소재의 레올로지 성형공정에 관한 연구 (A Study on Rheology Forming Process of Al-7%Si Alloy with Electromagnetic Application)

  • 고재홍;서판기;강충길
    • 소성∙가공
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    • 제15권3호
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    • pp.195-205
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    • 2006
  • This paper focuses on a rheo-forming of am part fabricated by electromagnetic stirring system (EMS). This forming process take place under high pressure of high pressure die casting and thin walled casting is possible. Furthermore, the productivity is better than low pressure die casting because of shorter cycle time. The advantages of rheo-forming are performed in the semi solid state with laminar flow and the gas content is low, which makes welding possible. Therefore this research applies for arm part with EMS and has investigated the mechanical properties after T6 and T5 heat-treatment.

Reverse Engineering을 이용한 신속 기능성 시제품 제작 (A Realization of the Process Chain from Reverse Engineering to Rapid Tooling)

  • 송용억;박세형;하성도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.841-845
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    • 1996
  • Reverse engineering enables a fast creation of CAD model from an existing part without any technical drawing or digital data. This method of data acquisition is necessary in several industrial applications when the modification of an existing product design has to be performed and verified afterwards. In this paper, the surface of an existing ship propeller was measured by a tactile measuring system and the acquired point data of the surface were used for modeling of a solid model in CAD system. By using LOM and casting processes, an aluminum propeller for functional test was manufactured and then its accuracy was measured by a laser scanner and compared with the origin릴 CAD data. As the results show, the use of LOM as a rapid prototyping process and casting as a secondary process delivers a functional prototype propeller which can be used for test purposes.

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Investigation of Interface Reaction between TiAl Alloys and Mold Materials

  • 김명균;김영직
    • 소성∙가공
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    • 제8권3호
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    • pp.289-289
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    • 1999
  • This paper describes the investment casting of TiAl alloys. The effects of mold material and mold preheating temperature for the investment casting of TiAl on metal-mold interfacial reaction were investigated by means of optical micrography, hardness profiles and an electron probe microanalyzer. The mold materials examined were colloidal silica bonded ZrO₂, ZrSiO₄, A1₂O₃and CaO stabilized ZrO₂. When compared with conventional titanium a1loy, the high aluminum concentration of TiAl alloys helps to lower their reactivity in the molten state. The A1₂O₃mold is a promising mold material for the investment casting of TiAl in terms of the thermal stability, formability and cost. Special attention need to be paid to thermal stability and mold preheating when developing the investment calling of TiAl alloys.

간접가압방식에 의한 전자교반응용 암 부품 개발 (Development of Arm Part by Indirect Press Process with Electromagnetic Stirring Application)

  • 고재홍;서판기;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.340-343
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    • 2005
  • This paper focuses on an rheo-forming of arm part fabricated by electromagnetic stirring system (EMS). This forming process take place under high pressure of high pressure die casting and thin walled casting is possible. Also the productivity is better than low pressure die casting because of shorter cycle time. The advantages of rheo-forming are performed in the semi solid state with laminar flow and the gas content is low, which makes welding possible. Therefore this research applies for arm part with EMS and has investigated the mechanical propriety after T6 and T5 heat-treatment.

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나선형 기계 교반 장비로 제조된 레오로지 소재의 Thixoforging 공정 (Thixoforging Process of Rheology Materials Fabricated by Spiral Mechanical Stirring Equipment)

  • 정일갑;한수훈;배정운;강충길
    • 소성∙가공
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    • 제17권1호
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    • pp.5-8
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    • 2008
  • As the semi-solid forming technology has a lot of advantages compared to the die casting, squeeze casting and hot/cold forging, it has been studied actively. This paper focuses on the thixoforging of the rheological materials fabricated by the spiral mechanical stirring equipment with A356 casting aluminum alloy and A6061 wrought aluminum alloy. Formability tests of rheological materials fabricated by spiral mechanical stirring were carried out and the microstructures of forged sample were observed. After thixoforging experiment, the heat-treated conditions of forged samples are investigated to improve the mechanical properties. These results are able to suggest the possibility of commercialization for rheological materials fabricated by spiral mechanical stirring.

음향방출기법을 이용한 순환굵은골재 콘크리트의 타설방향에 따른 철근의 부착메커니즘에 관한 연구 (Study on the Bond Mechanism of the Reinforcing Bars by Casting Direction of Recycled Coarse Aggregate Concrete using Acoustic Emission Method)

  • 전수만;윤현도;유영찬
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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    • pp.245-248
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    • 2006
  • The objective of this study is to take the first step in creating a user-friendly health monitoring system for recycled aggregate concrete structure using acoustic emission(AE). Each specimen was a cube, the edge of which was 150mm. For pull-out tests, a steel rebar, 13mm in diameter, was embedded in the center of each specimen and casting directions(i.e., vertical and horizontal) were considered in this paper. The AE parameters were analyzed for damage levels(i.e. internal cracking stage, pull-out stage) of all specimens. Results from this study show that event, duration versus amplitude of a signal, showed a clear difference for different loading stages depending upon the concrete casting directions.

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유도전동기 효율향상을 위한 알루미늄 및 동 다이캐스팅 적용 시의 동작특성 및 효율 비교연구 (The Study of Efficiency and Characteristics Comparison between Aluminum and Copper Die Casting Induction Motor for Improving Efficiency)

  • 한필완;이주
    • 전기학회논문지
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    • 제61권1호
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    • pp.70-74
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    • 2012
  • Copper die casting motor (CDM) has a better design flexibility than aluminium die casting motor (ADM) because of the higher conductivity of copper. However, CDM has an economic and manufacturing weak point due to high copper price and high melting temperature compared to ADM. This paper describes a comparison of the design parameters, specifications, performances and material cost between CDM and ADM of 5.5kW_6P.

연속주조기에서 스트랜드 구동롤의 인발력 분배 제어 (Load Sharing Control of Driven Roll in Continuous Caster)

  • 천창근;김철우
    • 전력전자학회논문지
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    • 제8권4호
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    • pp.321-327
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    • 2003
  • 연속주조 프로세스는 고온의 액체 용강을 고체 금속으로 만드는 프로세스로서, 스트랜드 구동롤의 역할은 운전자가 설정한 주조 속도 제어 패턴에 따라 정확하게 주편을 인발하는 것이다. 기존의 스트랜드 구동롤의 제어는 주조 속도만을 제어하였으나 전동기 드라이버 세팅의 부정확성 및 변동, 연속적인 주조에 의한 구동롤의 마모 및 변형에 의한 롤 직경의 변경, 주조 중 주편 벌징량의 변동 등의 요인에 의해 주조 중 주편을 인발하는 데 소요되는 전체 인발력이 각 구동롤에 적절하게 분배되지 않아 주편 코너부에 수평 크랙을 발생시켜 주조 속도를 증가하는데 있어서 결정적인 장애요인이었다. 본 논문에서는 스트랜드 구동롤에 인가되는 인발력 분포와 주편 품질과의 상관 관계를 도출하고 주조 중에 연속적으로 인발력을 분배할 수 있는 알고리즘을 제안하였다. 제안한 인발력 분배 알고리즘은 각 구동롤 전동기의 절대적인 토크를 제어하는 것이 아니라, 상위제어기에서 결정한 인발력 분배 비율에 따라 각 구동롤 전동기의 토크분 전류를 상호 비교하여 속도 설정치를 조정함으로써 이루어진다. 그리고 인발력 분배 알고리즘의 동작 확인을 위해 광양제척소 1연주공장 4연주기에 적용하여 양호한 결과를 확인하였다.

무선 LAN환경에서 마이크로 이동성 지원 방안 (A Micro Mobility Management Scheme in Wireless LAN Environments)

  • 고광신;차우석;김형준;조기환
    • 한국정보과학회논문지:정보통신
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    • 제31권2호
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    • pp.158-170
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    • 2004
  • Mobile IP는 무선 네트워크에서 단말의 이동성을 지원하기 위한 대표적인 IP 기반 프로토콜이다. 이 프로토콜은 단말의 이동 사실을 탐지하는데 소요되는 지연과 자신의 새로운 이동 위치를 홈 네트워크에 등록하는 지연 등 핸드오프 과정에서 두 가지 주요 지연요소를 가지고 있다. 본 논문은 IEEE 802.11 무선 LAN 표준에 따른 2 계층 핸드오프 처리과정을 분석하여 3 계층 핸드오프에 유용하게 적용할 수 있는 L2 트리거를 정의한다. 또한 L2 트리거와 네트워크 위상 정보를 이용하여 앵커 에이전트를 동적으로 구성하고, 다중 전송(Multiple-Casting)을 이용하여 패킷 분실을 방지하는 MCAA(Multiple-Casting using Anchor Agent) 기법을 제안한다. 제안하는 기법의 효율성을 분석하기 위해서 대표적인 마이크로 이동성 지원 기법인 Regional Registration 기법을 비교대상으로 핸드오프 지연과 패킷 분실 관점에서 분석 평가하였다.