• Journal of the Korea Institute of Information and Communication Engineering
• /
• v.15 no.11
• /
• pp.2313-2320
• /
• 2011

The management of a panel block shop in a shipyard is a complex process that entails the largest amount of work and in which many decisions are involved. Shipbuilders have considered the process as a bottleneck since every panel for every ship and offshore hull structure must be processed through the shop. In order to maximize process productivity, simulation-based ship production execution system(SPEXS) is proposed for panel block operations utilising discrete-event simulation and simulated annealing. An application of panel block assembly shop, called SPEX-Panel supports production planners by general dispatching rules and metaheuristics to make better scheduling decisions on the shop floor. In addition, the system will help increase productivity in the yard with continuous improvement.

• Korean Management Science Review
• /
• v.17 no.1
• /
• pp.135-144
• /
• 2000

This paper describes a scheduling problem of the panel block assembly shop in a shipbuilding industry. Because the shipbuilding is a labor intensive industry the most important consideration in a panel block assembly shop is the workload balancing. which balances man-hour weight and welding length and so on. It should be determined assembly schedule and workstation considering a daily load balancing and a workstation load balancing simultaneously. To solve the problem we develop a hybrid genetic algorithm. Hybrid genetic algorithm proposed in this paper consists of two phases. The first phase uses the heuristic method to find a initial feasible solution which provides a useful information about optimal solution. The second phase proposes the genetic algorithm to derive the optimal solution with the initial population consisting of feasible solutions based on the initial solution. Finally we carried out computational experiments for this load balancing problem which indicate that developed method is effective for finding good solutions.

• Journal of the Society of Naval Architects of Korea
• /
• v.43 no.3 s.147
• /
• pp.392-398
• /
• 2006

A prototype of MES(Manufacturing Execution System) applied to panel assembly shop is implemented by using PDA(Personal Digital Assistant) and wireless database web server. The system is developed based on the Dot Net framework. The prototype can exchange the manufacturing execution data between production managers in the control room and workers in the factory through wireless internet communication. Manufacturing model of the panel shop is designed by using IDEF0 and UML method to understand the characteristics of the information and the data entities from the PPR-S view. Several issues in the shop were revealed from the manufacturing model analysis. The most typical problem was the lack of information sharing between the managing workers and the assembly workers. The problem prevents the workers and labors from sharing the process information and continuous workpiece flow In interactive way. To increase the information and data flow, a wireless internet based system is implemented and PDAs are linked together to exchange the process planning data and in-process data between the workers. It is anticipated that PDA and the implemented system can enable the process control at each process stages to obtain the well-organized operation.

• Journal of the Society of Naval Architects of Korea
• /
• v.50 no.5
• /
• pp.314-323
• /
• 2013

Production simulation technology is beneficial to solve the complicated and fluctuated problems in a shipyard. It takes too much time and effort to build simulation models in the field, though. This research proposes a feasible method to reduce the difficulties related to simulation modeling for the factory or shop capacity analysis. In addition, a proposed neutral data format for production information is efficient to manage information acquisition for simulation modeling automation. A panel block shop model is contributed to comparison between the conventional technique and the automated one. The automation technique is highly recommended to run a rapid simulation in the shipyard problem.

• Journal of the Society of Naval Architects of Korea
• /
• v.46 no.6
• /
• pp.641-649
• /
• 2009

There were many simulation models that made for validation of industrial environment and estimate of efficiency to be constructed. And there will be more simulation models made for same reason, too. Already, there have been a lot of simulation models in industry field and scholar labs. To reuse these simulation models, it is necessary to find common properties and make the high abstract simulation model. Based on this idea, this study shows to define the high abstract simulation model to be able to specialize in need and to make the software framework for connecting the specific simulation model to the abstract model. And it is held up as the example that applying the simulation framework to the Ship Panel Block shop simulation model.

• Asia-Pacific Journal of Business
• /
• v.12 no.1
• /
• pp.87-100
• /
• 2021

Purpose - This study aims to examine the antecedents of willingness to pay in the domain of duty free shop. Design/methodology/approach - This study chooses willingness to pay as explained variable. The candidates of explanatory variables are price fairness, brand awareness, employee service, product diversity, and crowding. This study uses survey to explore the linear relation between variables. This research collected data using online panel data collection service. The number of valid observation is 265. The research targe is Lotte duty free store. Statistical analysis was for statistical inference. To attain the information of survey respondents, frequency analysis is employed. Next, this study implemented exploratory factor analysis and reliability to ensure both validity and reliability of measurement items. This study executed multiple regression analysis to test research hypotheses Findings - Regrading results, brand awareness, employee service, and product diversity are positively associated with willingness to pay of duty free shop product. Moreover, the results of regression analysis suggest the inverted-U shape association between crowding and willingness to pay. However, price fairness appeared as non-significant variable to account for willingness to pay in the multiple regression analysis. Originality - This study contributes to the literature by examining duty free shop customers more.

• International Journal of Naval Architecture and Ocean Engineering
• /
• v.8 no.5
• /
• pp.496-510
• /
• 2016

Simulation technology is a type of shipbuilding product lifecycle management solution used to support production planning or decision-making. Normally, most shipbuilding processes are consisted of job shop production, and the modeling and simulation require professional skills and experience on shipbuilding. For these reasons, many shipbuilding companies have difficulties adapting simulation systems, regardless of the necessity for the technology. In this paper, the data model for shipyard production simulation model generation was defined by analyzing the iterative simulation modeling procedure. The shipyard production simulation data model defined in this study contains the information necessary for the conventional simulation modeling procedure and can serve as a basis for simulation model generation. The efficacy of the developed system was validated by applying it to the simulation model generation of the panel block production line. By implementing the initial simulation model generation process, which was performed in the past with a simulation modeler, the proposed system substantially reduced the modeling time. In addition, by reducing the difficulties posed by different modeler-dependent generation methods, the proposed system makes the standardization of the simulation model quality possible.

• Korean Journal of Construction Engineering and Management
• /
• v.10 no.5
• /
• pp.113-122
• /
• 2009

The domestic construction market started to expand steadily since 1970s. The building market which utilizes a sandwich panel with advantages of economical construction expenses and convenient construction has grown rapidly in recent years. However, the companies which specialize in constructing sandwich panels are relatively small or medium size, compared with other construction companies. As a result, studies on the improvement of productivity have not been conducted sufficiently. In this study, the construction sites of sandwich panel are investigated, and the work processes by each team are analyzed. Additionally, the productivity and the construction cost of each work group are analyzed by constructing a model using the Web-Cyclone. It analyzed sensitivities about change of productivity and work costs following in processing place of the panel which is one of the productivity effect factors, so it assayed the optimized productivity by each work group and work costs. Analysis showed that 30% of productivity has improved compared with the factory processing work group, and analysis of work costs showed that about 15% of work costs was increased. Also sensitivity analysis of opening ratio showed that the work costs optimization will be accomplished when about 20% of opening was processed from the factory.

• Journal of the Society of Naval Architects of Korea
• /
• v.43 no.2 s.146
• /
• pp.228-235
• /
• 2006

Nowadays, digital manufacturing has been known to be very effective method in manufacturing fields. It is aimed to estimate process time, to improve operation efficiency, and to prevent bottleneck processes in advance of real manufacturing. This paper addresses a scheduling support system for panel hues in a shipyard through digital manufacturing simulation. The proposed system supports operators to make better decisions on the shop-floor scheduling in panel lines. It ,would provide a complete schedule that is at least as good as any schedule currently obtained. Furthermore, it can evaluate the operator's schedule by simulating it with 3-dimensional models before the work orders and schedules are released.

• Journal of the Korean Society of Safety
• /
• v.27 no.3
• /
• pp.42-48
• /
• 2012

This paper is aimed to analysis of electrical fire risk by overcurrent and series arc signals in traditional market shops Firstly, the field state investigation was conducted for shops at the traditional market (30 shops). At each shop in the traditional market, load characteristics were investigated and thermal characteristics in Panel were analyzed. Thermal characteristics in Panel is an indicator that can determine the impact of overcurrent. Results of the field state investigation found out four shops which showed abnormal thermal characteristics in Panel. Electrical load characteristics of these 4 shops were simulated by experimental setup consists of generator, motor and heater. In order to verify the electrical fire risk by electrical loads of 4 shops, arc and overcurrent experiments were conducted. The waveshapes of arc and overcurrent are investigated in both the time and frequency domains to find signal characteristics. The results obtained in this paper will be very helpful for the prevention of electrical fires occurred at the shops in the traditional market.