• Title/Summary/Keyword: Panel Optimization

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A Study of Tool Planning for Forming Analysis in REF SILL OTR-R/L Auto-Body Panel Stamping Process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Ko H.H.;Ahn H.G.;Lee C.H.;Ahn B.I.;Moon W.S.;Jung D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1980-1983
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    • 2005
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. Among Finite element method, The static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of ide. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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A Study of Tool Planning for Forming Analysis in REF SILL OTR-R/L Auto-Body Panel Stamping Process (REF SILL OTR-R/L 차체판넬 스템핑 공정에서 성형해석을 통한 공법개발에 관한 연구)

  • Ko Hyung-Hoon;Ahn Hyun-Gil;Lee Chan-H;Ahn Byung-Il;Moon Won-Sub;Jung Dong-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.118-124
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    • 2006
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excel lent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behavior. Among Finite element method, the static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focused on the drawing ability factors on auto-body panel stamping by AUTOFORM with using tool planning alloy to reduce law price as well as high precision front Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

A Study on Optimal Design of Panel Shape of a Body Structure for Reduction of Interior Noise

  • Kim, Hyo-Sig;Yoon, Seong-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.694-698
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    • 2006
  • This paper presents an optimal design process using beads on a body panel to improve interior noise of a passenger vehicle. Except modification of structural members, it is difficult to find effective countermeasures that can work for the intermediate frequency range from 100 Hz to 300 Hz which lies between the booming and low medium frequency. In this study, it is a major goal to find additional counter-measures for this intermediate frequency range by performing optimal design of beads on body panels. The proposed method for design optimization consists of 4 sub-steps, that is, a) problem definition, b) cause analysis, c) countermeasure development and d) validation. The objective function is minimization of interior noise level. The major design variables are the geometrical shape of a bead and combination of beads on the critical panels. Sensitivity analysis and optimization are performed according to the predefined process for an optimal design. It is verified that the proposed design decreases the level of noise transfer function above 5 dB.

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The Die Development of REF SILL OTR-R/L Auto-Body Panel by using Forming Analysis (성형해석을 통한 REF SILL OTR-R/L 차체판넬 금형개발)

  • Jung, D.W.;Lee, C.H.;Moon, W.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.81-85
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    • 2006
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behaviour. Among Finite element method, The static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes, which include the forming stage. In this paper, it was focussed on the drawability factors on auto-body panel stamping by AUTOFORM with using tool planing alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.

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A Study of Impact Reduction Characteristics of Hat-Shaped Stiffened Panel Under Hypervelocity Impact (초고속 충돌을 받는 모자형 보강 패널의 충격 저감 특성에 관한 연구)

  • Yang, Tae-Ho;Lee, Young-Shin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.929-935
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    • 2013
  • This paper presents the results of sizing optimization of ahat-shaped stiffener on a rectangular stiffened panel. The stiffened panel is subjected to impact loading by a projectile with a velocity of 1500-2500 m/s. To determine the size of the hat-shaped stiffener, sizing optimization was performed. The sizing optimization consists of three functions: objective, constraint, and design functions. The objective function is used to maximize the fundamental frequency of the stiffened panel. The constraint function is that the stiffener volume is less than 10% of the plate volume. The design function is the dimensions of the hat-shaped stiffener. By using the stiffened panel with the optimized hat-shaped stiffener, a hypervelocity impact was simulated, and the velocity and kinetic energy on the optimized stiffener was obtained. To evaluate the impact reduction on the stiffened panel, the velocity and kinetic energy of the projectile was normalized and compared.

Hydrodynamic Hull Form Design Using an Optimization Technique

  • Park, Dong-Woo;Choi, Hee-Jong
    • International Journal of Ocean System Engineering
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    • v.3 no.1
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    • pp.1-9
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    • 2013
  • A design procedure for a ship with minimum resistance had been developed using a numerical optimization method called SQP (Sequential Quadratic Programming) combined with computational fluid dynamics (CFD) technique. The frictional resistance coefficient was estimated by the ITTC 1957 model-ship correlation line formula and the wave-making resistance coefficient was evaluated by the potential-flow panel method with the nonlinear free surface boundary conditions. The geometry of the hull surface was represented and modified by B-spline surface modeling technique during the optimization process. The Series 60 ($C_B$=0.60) hull was selected as a parent hull to obtain an optimized hull that produces minimum resistance. The models of the parent and optimized hull forms were tested at calm water condition in order to demonstrate the validity of the proposed methodolgy.

AERODYNAMIC ANALYSIS AND OPTIMIZATION STUDY OF THE HELICOPTER ROTOR BLADE IN HOVERING FLIGHT (정지비행시 헬리콥터 로터 블레이드의 공력해석 및 최적화)

  • Je, S.E.;Jung, H.J.;Kim, D.J.;Joh, C.Y.;Myong, R.S.;Park, C.W.;Cho, T.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2007.04a
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    • pp.125-129
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    • 2007
  • In this paper a method for the design optimization for helicopter rotor blade in hover is studied Numerical analysis of aerodynamic characteristics of the flow around a rotor blade is analysed by usign panel method and CFD code based on Navier-Stokes equation. The result is validated by comparing with existing experimental result. Optimization methods RSM(Response Surface Method) and DOE(Design of Experiments) are applied in combination. The object functions are power, twist angle, taper ratio, and thrust. The optimized result showed a decrease of 17% of the power required.

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The Stacking Sequence Optimization of Stiffened Laminated Curved Panels with Different Loading and Stiffener Spacing

  • Kim Cheol;Yoon In-Se
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1541-1547
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    • 2006
  • An efficient procedure to obtain the optimal stacking sequence and the minimum weight of stiffened laminated composite curved panels under several loading conditions and stiffener layouts has been developed based on the finite element method and the genetic algorithm that is powerful for the problem with integer variables. Often, designing composite laminates ends up with a stacking sequence optimization that may be formulated as an integer programming problem. This procedure is applied for a problem to find the stacking sequence having a maximum critical buckling load factor and the minimum weight. The object function in this case is the weight of a stiffened laminated composite shell. Three different types of stiffener layouts with different loading conditions are investigated to see how these parameters influence on the stacking sequence optimization of the panel and the stiffeners. It is noticed from the results that the optimal stacking sequence and lay-up angles vary depending on the types. of loading and stiffener spacing.

Study on the Design Process to minimize the Weight of the Damping Material (제진재 경량화를 위한 설계 프로세스 연구)

  • Kim, Ki-Chang;Kwon, Jo-Seph;Kim, Chan-Mook;Kim, Jin-Taek
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.2
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    • pp.115-122
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    • 2012
  • Sound packages and damping materials have been widely applied on the floor to decrease the interior noise of a vehicle. Based on the previous researches on the low-noise vehicles, weight optimization through minimization of damping material usage is required while decreasing mid and high frequency range noise by application of sound packages. This paper describes the analysis process of robust design of vehicle body structure before applying damping materials and focuses on the analysis and test process of the location optimization at the stage of damping material application. A vibration experiment for the analysis of floor panel velocity with respect to the excitation of suspension attachment parts at the underfloor of a vehicle is performed. And through the improvement correlation between FEA and TEST, a design guide to optimize damping materials application in the early design stage is proposed. A research on vibration damping steel sheets and liquid acoustic spray on deadener(LASD) is performed to minimize manufacturing time and to minimize the space for pre-existing asphalt damping materials. As results of this study, panel stiffness is achieved through curved surface panel and bead optimization. And test baseline of optimum design is suggested through damping material optimization. And finally, through re-establishing the analysis process for vibration reduction of vehicle floors and lightweight design of damping materials, it is possible to design damping materials efficiently in the preceding stage of design.