• Title/Summary/Keyword: PTC heater

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Defrosting Behavior of Fin-Tube Heat Exchanger with PTC Heating Sheet

  • Jhee, Sung;Lee, Kwan-Soo
    • International Journal of Air-Conditioning and Refrigeration
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    • v.9 no.1
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    • pp.29-38
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    • 2001
  • In this paper, the defrosting characteristics of a PTC heating sheet is investigated by means of a defrosting heat source for the fin-tube heat exchanger in a refrigerator The defrosting characteristics of the PTC heating sheet are examined and compared with those of a conventional electric heater experimentally. It is found that the characteristics of the water draining rate with the defrosting time show a smoothly oscillating pattern when the PTC heating sheet Is used, and the drained water is completely melted. The defrosting efficiency of the PTC heating sheet is found to be about 75%, which is about 25% higher than that of the electric heater. Also, the reduction of the defrosting time and the increment of the defrosting efficiency may be obtained by improving the arrangement of the heating elements of the healing sheet. It is shown that the defrosting time of the PTC heating sheet increases linearly with the amount of frost, whereas the defrosting efficiency is nearly constant. When applying the PTC heating sheet to the refrigerating system, one should notice the fact that the defrosting performance of the PTC heating sheet may be degraded due to the repetitive operations.

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An experimental study of defrosting behaviors on the fin-tube heat exchanger with PTC heating sheet (PTC 전열시트를 사용한 핀-관 열교환기의 제상 특성에 관한 실험적 연구)

  • Jhee, S.;Lee, K.S.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.1
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    • pp.147-155
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    • 1999
  • In this work, the defrosting characteristics of PTC heating sheet used as a defrosting heat source of fin-tube heat exchanger in a refrigerator have been experimentally compared with those of conventional electric heater. It is found that the characteristics of water draining rate with defrosting time show smoothly oscillating pattern when PTC heating sheet is used, and the drained water is completely melted. The defrosting efficiency of the PTC heating sheet is about 75%, which represents about 25% higher than that of the electric heater. A reduction of defrosting time and an increase of defrosting efficiency may be obtained by improving the arrangement of heating elements of the heating sheet. It is shown that the defrosting time of PTC heating sheet increases linearly with the amount of frost, however the defrosting efficiency is nearly constant. In the application to the refrigerating system, one should notice the fact that the defrosting performance of PTC heating sheet may be defraded due to the repeated operations.

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Preparation and Properties of Polymer PTC Composites for Process Safety (공정안전용 Polymer PTC 소재의 제조 및 특성)

  • 강영구;조명호
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.101-108
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    • 2003
  • Polymeric positive temperature coefficient(PTC) composites have been prepared by incorporating carbon black(CB) into high density polyethylene(HDPE), polyphenylene sulfide(PPS) and polybutylene terephthalate(PBT) matrices. A PTC effect was observed in the composite, caused by the large thermal expansion due to He consecutive melting of HDPE, PPS and PBT crystallites. This theory is based upon the premise that the PTC phenomenon is due to a critical separation distance between carbon particles in the polymer matrix at the higher temperature. The influence of PTC characteristics of the PPS/CB composite can be explained by DSC result. HDPE, one of prepared composition, exhibit the higher performance PTC behavior that decreaseing of negative temperature coefficient(NTC) effect and improved reproducibility by chemically crosslinking. Also, PBT/CB and PPS/CB composites exhibit the higher PTC peack temperature than HDPE/CB PTC composite, individually $200^{\circ}C$ and $230^{\circ}C$. These PTC composite put to good use in a number of safety application, such as self$.$controlled heater, over-current protectors, auto resettable switch, high temperature proctection sensor, etc.

A study on Optimal Design for the Inductance and Coreloss of Plate Type Induction Heater for Electric Vehicle (전기자동차용 판형 인덕션 히터의 인덕턴스 및 철손 최적설계 연구)

  • Kang, Jun-Kyu;Jo, Byoung-Wook;Kim, Ki-Chan
    • The Journal of the Korea Contents Association
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    • v.18 no.10
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    • pp.425-430
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    • 2018
  • The battery system of an electric vehicle suffers from the problem the battery output and the service life decrease at low temperature. A Positive Temperature Coefficient(PTC) heater is used for maintaining room temperature but is heavy due to a complicated insulation structure. The larger the weight is, the lower the fuel economy of the electric vehicle is. On the other hand a induction heater have a simple insulation structure, which is effective in weight reduction and has a rapid temperature rise. The induction heater consists of an LC resonance circuit. The larger the capacitance is, the higher the price and weight is. Therefore, the inductance should be increased to reduce the capacitance. Also, the main heat source of the induction heater is coreloss. So, it is important to optimize inductance and coreloss in terms of electromagnetic field design. In this paper, the inductance and the coreloss according to the change of the induction heater structure were optimized through the Taguchi method and Finite Element Method(FEM) simulation.

Improvement of Production Process based on Performance Evaluation System of Unified Heater (통합히터 성능평가장치를 통한 생산 공정 개선)

  • Han, Woo-Hyun;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.18 no.1
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    • pp.114-118
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    • 2014
  • This paper presents improvement of the production process of a unified fuel heater with the help of the performance evaluation system. In order to enhance a starting capability of diesel-engine car, the unified fuel heater is proposed, which consists of main body, upper plate, stopper, lower plate, PTC, screw, bimetal and terminals. In the proposed heater, the sensor is combined with heater body not only to maximize the performance of car but also to reduce the production cost. The performance test chamber is proposed to evaluate the performance of heater. Especially, an effective manufacturing progress for assembling the heater elements can cut down expenses.

Experimental Study on the Development of Food Drying Machine for Home Use Using Low Electricity (저전력 가정용 식품건조기 개발에 관한 실험적 연구)

  • Kim, Soon-Ho;Kim, Ki-Wan;Kim, Hoon
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.43-49
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    • 2015
  • This study has been analyzed and investigated the possibility for the substitution of a heat source with the application of PTC(Positive Temperature Coefficient Heater) in a food drying machine. And this experiment was conducted to measure temperatures at the upper part of the vessel and the heat sink. And the structure has the many holes plane connected with the external air in the upper part of similar volumetric vessel, and attached to the PTC heater (3sets) of total consumption electricity of 120[W] in Al radiant heat structure and the small fan (2sets) in the suitable space of the lower part. Consequently, it was found that at the most conditions of food drying test with the seven holes(5mm) under the control temperature $62^{\circ}C$, the optimum drying condition formatted and the optimum time range especially appeared from 6,500 second to 7,000 second in case of drying test on banana sample.

Electrical Properties of $BaTiO_3$ PTC Ceramics with Additional Elements (첨가원소에 따른 $BaTiO_3$ 계 PTC 세라믹스의 전기적 특성)

  • Kim, Hye-Jin;Hong, Youn-Jeong;Lee, Kyu-Mann
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.305-306
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    • 2006
  • 자동차의 난방 열원은 HVAC(Heating, Ventilating & Air Conditioning)에 내장되어 있는 히터코어 (Heater Core) 에서 공급하게 되며, 이 히터코어는 엔진에서 가열된 냉각수 열원을 이용하게 된다. 그러나 최근 디젤 엔진의 경우 연소효율의 개선과 CEGR(Cooled Exhaust Gas Recirculation) 시스템의 적용으로 냉각부하가 증가하여 냉각수가 가지는 가용 열원이 기종보다 약 30~40% 정도 저하되고 있다. 따라서 디젤 자동차 및 하이브리드용 자동차의 난방 보조 히터의 국산화 개발이 시급해진 상황이며 초정밀, 고효율 보조 히터의 개발이 요구되고 있다. 현재 적용되고 있는 보조 히터 중에서 PTC 히터는 PTC 소자의 발열을 이용하여 공기를 직접 가열하기 때문에 추가적인 연료소비가 없고 소형 및 저가라는 장점이 있다. PTC 세라믹 소자는 $BaTiO_3$를 모체로 하며, 이의 특성 항상 및 제어를 위해서는 적절한 dopant를 선택하여 균일하게 doping 해야 한다. 지금까지 dopant에 따른 구성 요소 및 역할은 비교적 잘 알려져 있다. 하지만, 자동차용으로 사용되기 위해서는 12V의 저전압에서 동작해야 하며, 또한 소자의 두께가 얇아지게 됨에 따라서 발생하는 전기적 short와 같은 문제점들을 해결하여야 한다. 따라서 본 연구에서는 PTC 세라믹 소자에서 도펀트 종류와 양 조절을 통한 저저항을 확보하고, PTC 세라믹 소자의 박막화를 달성하고자 하였다.

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A Study on Optimum Design for inductance improvement of indution heater for Electric Vehicle (전기 자동차용 인덕션 히터의 인덕턴스 향상을 위한 최적설계 연구)

  • Kang, jun-kyu;Jo, byoung-wook;Kim, ki-chan
    • Proceedings of the Korea Contents Association Conference
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    • 2018.05a
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    • pp.399-400
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    • 2018
  • 인덕션 히터(Induction Heater)는 PTC 히터의 비해 빠른 온도 상승 효과를 가지고 있다. 인덕션 히터는 LC공진 회로로 구성된다. 커패시터의 정전 용량은 가격과 중량에 비례한다. 따라서 인덕턴스를 향상시켜서 정전용량을 줄여야 한다. 인덕턴스 향상을 위해 인덕션 히터의 구조를 변경하고 다구찌 기법과 유한요소법(FEM:Finite Element Method) 시뮬레이션을 통해 최적화 모델을 도출한다.

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Electrical Properties of $Ba_{1-x}(Bi_{0.5}K_{0.5})TiO_3$ according to $(Bi_{0.5}K_{0.5})TiO_3$ for Pb-free PTC (Pb-free PTC에 있어서 $(Bi_{0.5}K_{0.5})TiO_3$ 첨가에 따른 $Ba_{1-x}(Bi_{0.5}K_{0.5})TiO_3$의 전기적특성)

  • Lee, Mi-Jai;Choi, Byung-Hyun;Paik, Jong-Hoo;Kim, Bip-Nam;Lee, Woo-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.35-36
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    • 2008
  • PTC thermistor are characterized by an increase in the electrical resistance with temperature. The PTC materials of middle Curie point were produced or that of high Curie point (above $200^{\circ}C$), it was determined that compositional modifications of $Pb^{2+}$ for $Ba^{2+}$ produce change sin the Curie point to higher temperature. PTC ceramic materials with the Curie point above $120^{\circ}C$ were prepared by adding $PbTiO_3$, PbO or $Pb_3O_4$ into $BaTiO_3$. Thereby, adding $Pb^{2+}$ into $BaTiO_3$-based PTC material to improve Tc was studied broadly, however, weal know that PbO was poisonous and prone to volatilize, then to pollute the circumstance and hurt to people, so we should dope other innocuous additives instead of lead to increase Tc of composite PTC material. In order to prepare lead-free $BaTiO_3$-based PTC with middle Curie point, the incorporation on $Bi_{1/2}K_{1/2}TiO_3$ into $BaTiO_3$-based ceramics was investigated on samples containing 0, 1, 2, 3, 4, and 50mol% of $Bi_{1/2}K_{1/2}TiO_3$. $Bi_{1/2}K_{1/2}TiO_3$ was compounded as standby material by conventional solid-state reaction technique. The starting materials were $Bi_2O_3$, $K_2CO_3$, $BaCO_3$ and $TiO_2$ powder, and using solid-state reaction method, too. The microstructures of samples were investigated by SEM, DSC, XRD and dielectric properties. Phase composition and lattice parameters were investigated by X-ray diffraction.

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