• 제목/요약/키워드: PROCESS ADDITIVES

검색결과 511건 처리시간 0.029초

Corrosion behaviors of plasma electrolytic oxidation (PEO) treated high-silicon aluminum alloys

  • Park, Deok-Yong;Chang, Chong-Hyun;Oh, Yong-Jun;Myung, Nosang V.;Yoo, Bongyoung
    • 한국표면공학회지
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    • 제55권3호
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    • pp.143-155
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    • 2022
  • Ceramic oxide layers successfully were formed on the surface of cast Al alloys with high Si contents using plasma electrolytic oxidation (PEO) process in electrolytes containing Na2SiO3, NaOH, and additives. The microstructure of the oxide layers was systematically analyzed using scanning electron microscopy (SEM), cross-sectional transmission electron microscopy (TEM), X-ray diffraction patterns (XRD), and energy X-ray dispersive spectroscopy (EDS). XRD analysis indicated that the PEO untreated high-silicon Al alloys (i.e., 17.1 and 11.7 wt.% Si) consist of Al, Si and Al2Cu phases whereas Al2Cu phase selectively disappeared after PEO treatment. PEO process yielded an amorphous oxide layer with few second phases including γ-Al2O3 and Fe-rich phases. The corrosion behaviors of high-silicon Al alloys treated by PEO process were investigated using electrochemical impedance spectroscopy (EIS) and other electrochemical techniques (i.e., open circuit potential and polarization curve). Electroanalytical studies indicated that high-silicon Al alloys treated by PEO process have greater corrosion resistance than high-silicon alloys untreated by PEO process.

졸-겔법에 의한 mullite합성시 건조 첨가제가 건조 및 소성에 미치는 영향 (Effects of Drying Agents on the Drying and Calcination in Synthesis of Mullite by Sol-Gel Process)

  • 함영민;홍영호;최승일
    • 공업화학
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    • 제4권3호
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    • pp.497-504
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    • 1993
  • 본 연구는 고온 구조재료 및 전자재료로 주목받고 있는 복합산화물인 mullite($3Al_2O_3${\cdot}2SiO_2$)를 금속알콕사이드에 의한 졸-겔법으로 합성함에 있어서 재활용품으로서의 aluminium foil을 aluminium 금속원으로 사용하여 알루미늄 알콕사이드를 제조하고 $Si(OC_2H_5)_4$와 혼합하여 가수분해 단계에서 건조조절화학첨가제(Drying Control Chemical Additives, DCCA)를 첨가함으로써 건조시간을 단축시키려는 시도를 하였으며 이러한 DCCA가 mullite 물성에 어떠한 영향을 주는지 검토하고자 하였다. 이때 DCCA로 N, N-dimethyl formamide (DMF), Glycerol, 1, 4-Dioxane과 Oxalic acid가 첨가되었으며 건조된 겔을 각 온도별로 소성하여 TG-DTA, FT-IR, XRD 및 SEM을 사용하여 결정의 전이과정 및 각 소성온도에서의 결정상태 등을 관찰하였다. DCCA를 첨가하여 건조시킨 결과 0.1mole의 DMF를 첨가하였을 경우 DCCA를 첨가하지 않았을 때보다 건조시간이 1/2 정도 단축되었으며 분석결과 mullite의 결정형성에 큰 영향을 미치지 않았음을 확인하였다.

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Nanodispersion-Strengthened Metallic Materials

  • Weissgaerber, Thomas;Sauer, Christa;Kieback, Bernd
    • 한국분말재료학회지
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    • 제9권6호
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    • pp.441-448
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    • 2002
  • Dispersions of non-soluble ceramic particles in a metallic matrix can enhance the strength and heat resistance of materials. With the advent of mechanical alloying it became possible to put the theoretical concept into practice by incorporating very fine particles in a flirty uniform distribution into often oxidation- and corrosion- resistant metal matrices. e.g. superalloys. The present paper will give an overview about the mechanical alloying technique as a dry, high energy ball milling process for producing composite metal powders with a fine controlled microstructure. The common way is milling of a mixture of metallic and nonmetallic powders (e.g. oxides. carbides, nitrides, borides) in a high energy ball mill. The heavy mechanical deformation during milling causes also fracture of the ceramic particles to be distributed homogeneously by further milling. The mechanisms of the process are described. To obtain a homogeneous distribution of nano-sized dispersoids in a more ductile matrix (e.g. aluminium-or copper based alloys) a reaction milling is suitable. Dispersoid can be formed in a solid state reaction by introducing materials that react with the matrix either during milling or during a subsequent heat treatment. The pre-conditions for obtaining high quality materials, which require a homogeneous distribution of small dis-persoids, are: milling behaviour of the ductile phase (Al, Cu) will be improved by the additives (e.g. graphite), homogeneous introduction of the additives into the granules is possible and the additive reacts with the matrix or an alloying element to form hard particles that are inert with respect to the matrix also at elevated temperatures. The mechanism of the in-situ formation of dispersoids is described using copper-based alloys as an example. A comparison between the in-situ formation of dispersoids (TiC) in the copper matrix and the milling of Cu-TiC mixtures is given with respect to the microstructure and properties, obtained.

실리콘 관통형 Via(TSV)의 Seed Layer 증착 및 Via Filling 특성 (Characteristic of Through Silicon Via's Seed Layer Deposition and Via Filling)

  • 이현주;최만호;권세훈;이재호;김양도
    • 한국재료학회지
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    • 제23권10호
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    • pp.550-554
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    • 2013
  • As continued scaling becomes increasingly difficult, 3D integration has emerged as a viable solution to achieve higher bandwidths and good power efficiency. 3D integration can be defined as a technology involving the stacking of multiple processed wafers containing integrated circuits on top of each other with vertical interconnects between the wafers. This type of 3D structure can improve performance levels, enable the integration of devices with incompatible process flows, and reduce form factors. Through silicon vias (TSVs), which directly connect stacked structures die-to-die, are an enabling technology for future 3D integrated systems. TSVs filled with copper using an electro-plating method are investigated in this study. DC and pulses are used as a current source for the electro-plating process as a means of via filling. A TiN barrier and Ru seed layers are deposited by plasma-enhanced atomic layer deposition (PEALD) with thicknesses of 10 and 30 nm, respectively. All samples electroplated by the DC current showed defects, even with additives. However, the samples electroplated by the pulse current showed defect-free super-filled via structures. The optimized condition for defect-free bottom-up super-filling was established by adjusting the additive concentrations in the basic plating solution of copper sulfate. The optimized concentrations of JGB and SPS were found to be 10 and 20 ppm, respectively.

GaOOH로부터 GaN 분말의 합성에 미치는 B2O3의 첨가효과 (Effect of B2O3 Additives on GaN Powder Synthesis from GaOOH)

  • 송창호;신동휘;변창섭;김선태
    • 한국재료학회지
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    • 제23권2호
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    • pp.104-111
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    • 2013
  • In this study, GaN powders were synthesized from gallium oxide-hydroxide (GaOOH) through an ammonification process in an $NH_3$ flow with the variation of $B_2O_3$ additives within a temperature range of $300-1050^{\circ}C$. The additive effect of $B_2O_3$ on the hexagonal phase GaN powder synthesis route was examined by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and Fourier transformation infrared transmission (FTIR) spectroscopy. With increasing the mol% of $B_2O_3$ additive in the GaOOH precursor powder, the transition temperature and the activation energy for GaN powder formation increased while the GaN synthesis limit-time ($t_c$) shortened. The XPS results showed that Boron compounds of $B_2O_3$ and BN coexisted in the synthesized GaN powders. From the FTIR spectra, we were able to confirm that the GaN powder consisted of an amorphous or cubic phase $B_2O_3$ due to bond formation between B and O and the amorphous phase BN due to B-N bonds. The GaN powder synthesized from GaOOH and $B_2O_3$ mixed powder by an ammonification route through ${\beta}-Ga_2O_3$ intermediate state. During the ammonification process, boron compounds of $B_2O_3$ and BN coated ${\beta}-Ga_2O_3$ and GaN particles limited further nitridation processes.

제지공정 scum에서의 섬유상 원료 재이용성 평가 (Evaluation of Recyclability of Fibrous Raw Materials from Scums in Papermaking Process)

  • 강광호;김형진
    • 펄프종이기술
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    • 제44권6호
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    • pp.58-69
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    • 2012
  • As the meaning of dictionary terminology, scum refers to a layer of impurities that accumulates at the surface of a liquid. In papermaking process, scum indicates the floated solid waste generated by a flotation process during the primary wastewater treatment. In this study, different kinds of stocks and scums collected from newspaper, liner, tissue and fine paper were analysed in details. The purpose of this study was firstly to demonstrate the composition characteristics of different sources of scum, secondly the analysis of environmental hazardous materials, and thirdly the evaluation of reutilization ability of fibrous materials from collected scum. As mentioned the meaning of solid waste, scum was actually differ from the waste sludge in sources, compositions and recycling abilities. In the same manner of waste paper, the sludge which is generated within onsite of papermaking processes would be reused as a raw material. The general compositions of scum from waste water were mainly inorganic ash materials, fine fibre fractions, recycled fibre debries, and ink particles. If the scum is able to reuse as fibrous additives in papermaking process, it could contribute to the savings of running costs in both the subsidiaries of fibrous material and the solid waste treatment with even small quantity.

Factors Affecting the Crystal Growth of Scalenohedral Calcite by a Carbonation Process

  • Thriveni, Thenepalli;Um, Namil;Nam, Seong-Young;Ahn, Young Jun;Han, Choon;Ahn, Ji Whan
    • 한국세라믹학회지
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    • 제51권2호
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    • pp.107-114
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    • 2014
  • In the present work, we report a novel microstructure of scalenohedral calcite synthesized without any additives by a simple and ecofriendly carbonation process carried out in a liquid-gas system as well as the effects of experimental conditions on the crystal growth of the scalenohedral calcite phase. Various process parameters, pH, temperature, $Ca(OH)_2$ concentration, $CO_2$ flow rates, and the total volume concentration, were investigated to enhance the sensitivity of the process. The highest average length of the scalenohedral calcite was obtained at pH 6.0, temperature of $45^{\circ}C$, $Ca(OH)_2$ concentration of 0.2M, $CO_2$ flow rate of 80mL/min, and total volume of 1L. The synthesized calcite was characterized by XRD, SEM, and FTIR to identify the phases and surface morphology.

입체 장애 알카놀아민 혼합 수용액에서 중탄산칼륨 결정의 냉각 반용매 결정화 (Cooling and Antisolvent Crystallization of Potassium Bicarbonate in the Presence of Sterically Hindered Alkanolamines)

  • 조창신;정태성;윤형철;김종남;이영우
    • 청정기술
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    • 제20권4호
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    • pp.383-389
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    • 2014
  • 이산화탄소 흡수공정은 대규모의 이산화탄소를 처리하는데 유리하지만, 다량의 흡수액을 재생하는데 필요한 현열과 증발열로 인한 에너지 비용 상승이 단점으로 지적되고 있다. 이를 극복하기 위해 이산화탄소를 흡수한 탄산칼륨 흡수액을 냉각 결정화시켜, 다량의 물로부터 이산화탄소가 많이 포함된 중탄산칼륨 결정을 선택적으로 분리할 수 있다. 본 연구에서는 이산화탄소 분리효율을 높이기 위해 입체 장애 알카놀아민 첨가제를 도입하여, 이들이 중탄산칼륨 연속식 결정화에 미치는 영향에 대해 살펴보았다. 결정의 석출량은 2-아미노-2-메틸-1-프로판올(2-amino-2-methyl-1-propanol, AMP), 2-아미노-2-메틸-1,3-프로판디올(2-amino-2-methyl-1,3-propanediol, AMPD), 2-아미노-2-히드록시메틸-1,3-프로판디올(2-amino-2-hydroxymethyl-1,3-propanediol, AHPD)의 순서로 증가하였으며, 반용매로 작용하는 첨가제들의 히드록실기 개수와 관계가 있는 것으로 나타났다. 탄소 핵자기공명분광 분석 결과, 첨가제들은 입체 장애 효과에 의해 중탄산 이온의 생성을 유도하고 과포화도를 상승시킨 것으로 나타났다. 또한, 첨가제들은 과포화도 상승을 통해 평균 입도와 결정 성장 속도를 증가시키는 것으로 나타났다. 입체 장애 알카놀아민 첨가제는 중탄산칼륨 결정화를 촉진함으로써, 물로부터 이산화탄소의 분리효율을 향상시키고 재생에너지를 저감시킬 수 있을 것으로 기대된다.

pH와 첨가제에 의한 이산화염소의 분해율 및 펄프 표백효과(2)-첨가제가 chlorate 생성량의 감소와 펄프 표백 효과에 미치는 영향 (Pulp Bleaching Effect and Ionization Rate of Chlorine Dioxide by Additive and Various pH Conditions (II))

  • 윤병호;왕립군
    • 펄프종이기술
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    • 제31권4호
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    • pp.49-57
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    • 1999
  • In CLO2 delignification and bleaching process, formation of chlorate corresponds to a loss of 20-36% of the original CKO2 charge. Because chlorate is inactive and harmful to environmental, it will be of benefit to find methods that can reduce the formation of chlorate during chlorine dioxide bleaching. Chlorate is mainly formed by the reaction HCIO +ClO2 $\longrightarrow$H+ + Cl_ +ClO3-2 On the other hand, AOX in chlorine dioxide bleacing is formed also due to the in-situ produced hypochlorous acid. THus both AOX and chlorate could be reduced by addition of hypochlorous acid. Some paper son the reduction of AOX by additives appeared , but systematic data on chlorate reduction as well as pulp and effluent properties are not available. THus this paper of focused on the effects on the reduction of chlorate and chlorine dioxide bleachability. The additives, fulfamic a챵, AMSO, hydrogen peroxide, oxalic acid were found to eliminate chlorine selectively in chlorine and chlorine dioxide mixture.However, when they were added to bleaching process, sulfamic acid and DMSO showed significant reduction of chlorate formation but hydrogen peroxide and oxalic aicd did not, and significant amount ofhydrogen peroxide was found resided in the bleaching effluent , In addition, sulfamic acid and DMSO decreased the bleaching end ph values while hydrogen peroxide and oxalic acid did not, which also indicated that hydrogen peroxide and oxalic acid were ineffective. The difference might be ascribed to the competitives of hypochlorous acid with lignin, chlorite (CKO2) and additives. Sulfamic acid and DMSO showed better pulpbrightness development but less alkaline extraction efficiency than hydrogen peroxide , oxalic acid and control, which means that insitu hypochlorous acid contributes to the formation of new chromophore structures that can be easily eliminated by alkaline extraction. DMSO decreased the delignification ability of chlorine dioxide due to the elimination of hypochlorous acid, but sfulfamic acid did to because the chlroinated sulfamic acid had stable bleachability. In addition, sulfamic acid, and SMSO shwed decreased color and COD of bleaching effluents, hydrogen peroxide decreased effluent color but not COD content, and oxalic acid had no statistically significant effects. No significant decreases of pulp viocosity were found except for hydrogen peroxide. Based on our results , we suggest that the effectiveness of hydrogen peroxide on the reduction of AOX in literature might be explained by other mechanisms not due to the elimination of hypochlorous acid , but to the direct decomposition of AOX by hydrogen peroxide.

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Ag Nanowires Prepared by a Modified Polyol Method with 1,4-Benzoquinone Additives

  • Kang, Miseon;Chung, Eunseon;Kim, Sang-Ho;Rhee, Seog Woo
    • Bulletin of the Korean Chemical Society
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    • 제35권11호
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    • pp.3209-3212
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    • 2014
  • This paper describes a selective synthetic method of fabricating Ag nanowires by using a modified polyol process. To synthesize the Ag nanowire, an ethylene glycolic solution of silver nitrate and an ethylene glycolic solution of polyvinylpyrrolidone solution containing a small amount of organic oxidant, 1,4-benzoquinone, were slowly added to a hot ethylene glycol medium at $160^{\circ}C$ for 8 min using a syringe pump. The reaction mixtures were heated for an additional 45 min and cooled to room temperature. Finally, the silver nanomaterials were isolated from the mixture by centrifugation. The crystal structure of the nanomaterials was investigated by powder X-ray diffraction analyses, and their morphology was investigated by scanning electron microscopy. A small amount of organic oxidant, 1,4-benzoquinone, played a significant role in controlling the morphology during crystal growth. Consequently, Ag nanowires rather than Ag nanoparticles were selectively obtained.