• Title/Summary/Keyword: PREPOLYMER

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The Effect of Additives on Sound Absorption Coefficient of Polyurethane Foam (폴리우레탄폼의 흡음율에 대한 첨가제의 영향)

  • Park, Nam-Cook;Kim, Young-Chul;Park, Chong-Rai
    • Applied Chemistry for Engineering
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    • v.8 no.2
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    • pp.197-203
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    • 1997
  • The effect of additives on the mechanical properties of polyurethane foam were investigated. The resin used in this study was prepared by adding catalyst, surfactant and cross-linker to both KONIX FA-703 polyether polyol(80%) and KONIX FA-733 polyether polyol(20%). The polyurethane was foamed by adding equivalent amount of isocyanate(TDI-80, prepolymer M-200, pure MDI) to the resin and was used in property measurements after 72 hours hardening. The physical properties of polyurethane foam were investigated in terms of density, tensile strength, tear strength, elongation, sound absorption coefficient and gel profile measurements. The effects of surfactant on the cell size was investigated by scanning electron microscopy(SEM). The sound absorption coefficient was directly related to the cell size. The physical properties were improved with increasing amount of surfactant(L-5309) until 1.0 part per hundred polyol(1.0pphp).

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A Study Based on Molecular Orbital Theory of Polymerization of Oxolane High Explosives (Oxolane 고폭 화약류의 중합반응에 관한 분자 궤도론적 연구)

  • Kim, Joon-Tae
    • Applied Chemistry for Engineering
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    • v.21 no.3
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    • pp.278-283
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    • 2010
  • The cationic polymerization of oxolane high explosives which have pendant explosive groups such as azido, nitrato and hydrazino is investigated theoretically using the semiempirical MINDO/3, MNDO and AM1 methods. The nucleophilicity and basicity of oxolane high explosives can be explained by the negative charge on oxygen atom of oxolane. The reactivity of propagation in the polymerization of oxolane can be represented by the positive charge on carbon atom and the low LUMO energy of active species of oxolane. The reaction of the oxolane high explosives in oxonium ion form to the open chain carbenium ion form is expected by computational stability energy (17.950~30.197 kcal/mol) of the oxonium ion and carbenium ion favoring the carbenium ion. The relative equilibrium concentration of cyclic oxonium ion and carbenium ion is found to be a major determinant of mechanism, owing to the rapid equilibrium of these catoinic forms. Based on calculation, in the prepolymer propagation step, $S_N1$ mechanism will be at least as fast as that for $S_N2$ mechanism.

High-temperature Adhesion Promoter Based on (3-Glycidoxypropyl) Trimethoxysilane for Cu Paste

  • Jiang, Jianwei;Koo, Yong Hwan;Kim, Hye Won;Park, Ji Hyun;Kang, Hyun Suk;Lee, Byung Cheol;Kim, Sang-Ho;Song, Hee-Eun;Piao, Longhai
    • Bulletin of the Korean Chemical Society
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    • v.35 no.10
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    • pp.3025-3029
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    • 2014
  • To realize copper-based electrode materials for printed electronics applications, it is necessary to improve the adhesion strength between conductive lines and the substrate. Here, we report the preparation of Cu pastes using (3-glycidoxypropyl) trimethoxysilane (GPTMS) prepolymer as an adhesion promoter (AP). The Cu pastes were screen-printed on glass and polyimide (PI) substrates and sintered at high temperatures (> $250^{\circ}C$) under a formic acid/$N_2$ environment. According to the adhesion strengths and electrical conductivities of the sintered Cu films, the optimized Cu paste was composed of 1.0 wt % GPTMS prepolymer, 83.6 wt % Cu powder and 15.4 wt % vehicle. After sintering at $400^{\circ}C$ on a glass substrate and $275^{\circ}C$ on a PI substrate, the Cu films showed the sheet resistances of $10.0m{\Omega}/sq$. and $5.2m{\Omega}/sq$., respectively. Furthermore, the sintered Cu films exhibit excellent adhesion properties according to the results of the ASTM-D3359 standard test.

UV-Curable Fluorinated Crosslinkable Polyurethane-Acrylates for Marine Antifouling Coatings

  • Park, Jin-Myung;Kim, Sung Yeol;An, Seung-Kook;Lee, Young-Hee;Kim, Han-Do
    • Clean Technology
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    • v.23 no.2
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    • pp.148-157
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    • 2017
  • To prepare UV-curable polyurethane-acrylate oligomer, NCO-terminated urethane prepolymers with trimethylolpropane, [TMP; 0 (0), 0.1 (0.021) and 0.2 (0.043) mole (mole fraction)] as crosslinkable tri-functional chain extender were end-capped with pentaerythritol triacrylate [PETA; 2.0 (0.400), 1.7 (0.354) and 1.4 (0.304) mole (mole fraction)] with one hydroxyl group/three vinyl functionalities. The stable as-formulated UV-curable polyurethane-acrylates [stable mixtures of PETA-capped oligomer/reactive acrylic monomer diluents without/with heptadecafluorodecyl methacrylate (PFA; 0, 6 and 9 wt%)] were formed up to 0.2 (0.043) mole (mole fraction) of TMP content in the prepolymer, while homogeneous-mixing failed at 0.3 (0.068) mole (mole fraction), in which the crosslink density in NCO-terminated urethane prepolymer was too high to enable the formation of stable mixture. This study examined the effect of TMP/PETA molar ratio and heptadecafluorodecyl methacrylate (PFA) content (wt%) on the properties of UV-cured polyurethane-acrylates as marine antifouling coating materials. The properties of UV-cured polyurethane-acrylate were found to be significantly dependent on the crosslinkable TMP/PETA ratio and PFA content. With the increasing of the TMP and PFA contents, the contact angles increased, and consequently the surface tension decreased. The adhesion of algae/barnacles to PFA contained film samples were found to be sufficiently weak to allow their easy removal. These results suggest that the UV-cured samples containing PFA have strong potential as coating materials for antifouling applications.

Preparation of Composite Membranes for Recovery of Unreacted Olefin Monomers (미반응 올레핀계 모노머 회수를 위한 복합막의 제조)

  • Kim, Hyun-Gi;Kim, Sang-Yong;Kim, Sung-Soo
    • Membrane Journal
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    • v.20 no.4
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    • pp.297-303
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    • 2010
  • Composite membranes were prepared for membrane/cold condensation process for recovery of unreacted olefin monomer from the polyolefin polymerization process by solution coating and plasma polymerization processes. Poly(dimethylsiloxane) (PDMS) solution was coated on polysulfone (PSF) support and increase of prepolymer content in solution made more dense membrane structure to result in the increase of separation factor while absolute flux decreased. Permeation of organic materials through the composite membranes follows the sorption and diffusion mechanism, which brought about the results that separation factor increased with critical temperature of the organic materials, and that flux increased with the increase of the molar volume. Crosslinking period affected the permeation characteristics. Other types of composite membranes were fabricated by plasma polymerization of siloxane materials on polypropylene (PP) and PSF supports. PP was tested as a support for composite membranes, which had not been used so far in solution coating process, and plasma polymerization made the composite membranes equivalent performances to those of membranes prepared by solution coating process.

Preparation and Properties of Aniline Terminated Waterborne Polyurethane/Multi-walled Carbon Nanotube Composite Coating Solutions (Aniline Terminated Waterborne Polyurethane/Multi-walled Carbon Nanotube 복합 코팅 용액의 제조 및 물성)

  • Hong, Min Gi;Kim, Byung Suk;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.50 no.3
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    • pp.403-409
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    • 2012
  • Polyurethane prepolymers were prepared from poly (carbonate diol), isophrone diisocyanate, and dimethylol propionic acid. Then, aniline terminated waterborne polyurethane dispersion (ATWPUD) was synthesized by capping aniline on the NCO group of the prepolymer. Subsequently, ATWPUD was mixed with multi-walled carbon nanotube (MWCNT) to yield coating solutions, and the mixture was coated on the polycarbonate substrate. The surface resistance ($10^{7.6}{\sim}10^{7.7}{\Omega}/cm^2$) of coating films from ATWPUD showed better conducting properties than that ($10^{10.9}{\Omega}/cm^2$) from pure waterborne polyurethane dispersion (WPUD) when MWCNT was mixed. Also, the surface resistance of coating films was increased, but the pencil hardness and adhesion were decreased with increasing the amount of MWCNT added in the ATWPUD.

A Study on the PEG and PCP Binder for Propellant (추진제용 PEG, PCP의 바인더 특성연구)

  • 홍명표;류문삼;임유진
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.3
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    • pp.70-79
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    • 1998
  • The PEG and PCP have been used as a binder of high energy and minimum smoke propellant. In this study, PEG, PCP 0260, PCP 1270 and mixed PEG/PCP as a prepolymer were used, and also used BTTN/DEGDN and BTTN/TMETN as a plasticizer. Before being cured, the solution viscosity of prepolymer and plasticizer was measured with various contents of PCP in PEG and contents of plasticizer at $20^{\cire}C$~$60^{\cire}C$. The results were shown the increased concentration of PCP enhanced the viscosity of solution due to the hydrogen bond of PCP, and the increased contents of plasticizer undoubtedly decrease the viscosity of solution. The cured binders were tested for mechanical properties and measured for glass transition temperature with various concentration of PCP in PEG and contents of plasticizer. The increased concentration of PCP has shown better mechanical properties. This results were attributed to the H-bond. Also, the glass transition temperature was lowered with the higher contents of PCP Finally, with the higher content of PCP in PEG, the better mechanical properties and the lower glass transition temperature and the higher viscosity of solution were shown.

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Study on Synthesis and Properties of Water-born Polyurethane (수분산성 폴리우레탄의 합성 및 물성에 관한 연구)

  • Cho, Ur-Ryong;Choi, Seo-Yoon
    • Elastomers and Composites
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    • v.40 no.4
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    • pp.249-257
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    • 2005
  • Polyurethane(PU) prepolymers were prepared from polyol and diisocyanate. Unionized PU prepolymers were synthesized from poly(propylene glycol)(PPG, MW: 1000), 2,2-bis (hydroxymethyl) propionic acid(DMPA), and isophorone diisocyanate(IPDI) by prepolymer syhthesizing process. After PU prepolymers were dispersed into water, the physical properties were investigated by changing the molar ratio of polyol and diisocyanate. The results showed a stable state with the best physical properties when the prepolymer was composed of PPG/DMPA with hard segment=40%, NCO%=3.43%, [NCO]: [OH]=1.5: 1.0 in molar ratio, and was dispersed into water with 30% solid content. PU prepolymers also were synthesized with various molar ratio of PPG and DMPA. Upon higher molar ratio of DMPA, particle size of polyurethane dispersion(PUD) gradually decreased. PU-prepolymers prepared from the various blocking agents represented characteristic initial deblocking temperatures that depended on the blocking agents, and the beginning of deblocking occured within 30 mins on all the blocking agents used.

Synthesis and Characteristics of Cationic Polyurethane-Acrylates as a Retention Aid (양이온성 폴리우레탄-아크릴레이트계 보류향상제의 합성 및 특성)

  • Han, Chul;Kim, Doo-Won;Yoon, Doo-Soo;Kim, Sun;Hong, Wan-Hae;Kim, Jung-Gyu
    • Elastomers and Composites
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    • v.39 no.3
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    • pp.209-216
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    • 2004
  • Two types of polyurethane-acrylate polymer were synthesized by reaction of 2-hydroxyethyl methacrylate(HEMA), acrylamide(AA), and polyurethane prepolymer. Water-soluble cationic polyurethane/acrylate retention aids were prepared by using polyurethane-acrylate, benzyl chloride and distilled water. The retention, drainage and strength properties of the retention aids were investigated. The retention of cationic polyurethane/acrylate type retention aids maintained around 70 % regardless of nm. COD value of white water was much reduced by adding the retention aids to it. Drainage property was also improved by addition of the retention aids. In addition, specific compression strength of the paper was improved a little by addition of the retention aids. PU-HEMA type showed better performance than PU-AA in terms of compression strength of the paper.

Synthesis of Polyurethane Foam at Room Temperature by Controlling the Gelling Reaction Time (겔화 반응 시간 조절을 통한 상온에서의 폴리우레탄 폼 합성)

  • Lee, Hojoon;Oh, Chungik;Liow, Chi Hao;Kim, Soyeon;Han, Youngjoon;Oh, Min-Seok;Joo, Hyeong-Uk;Chang, Soo-Ho;Hong, Seungbum
    • Applied Chemistry for Engineering
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    • v.31 no.6
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    • pp.630-634
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    • 2020
  • We developed a processing recipe to synthesize flexible polyurethane foam with a pore size of 335 ± 107 ㎛. The gelling reaction time was varied from 0 to 30 minutes and the physical properties of the foam were evaluated. The gelling reaction where the polypropylene glycol and tolylene 2,4-diisocyanate (TDI) were reacted to form urethane prepolymer, proceeded until a chemical blowing agent, deionized water, was introduced. Fourier transform infrared (FT-IR) spectra showed that the composition of the foam did not change but the foam height reached a peak value when the gelling reaction time was 10 minutes. We found that increasing the gelling time lessened the coalescence and helped the formation of cells. Lastly, the repeatability of polyurethane foam was confirmed by one-way analysis of variance (ANOVA) by synthesizing ten identical polyurethane foams under the same experimental conditions, including the gelling reaction time. Overall, the new time parameter in-between the gelling and blowing reactions will give extra stability in manufacturing identical polyurethane foams and can be applied to various polyurethane foam processes.