• Journal of Electrical Engineering and Technology
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• 제7권5호
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• pp.730-735
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• 2012

This paper presents a method to design the waveform of a back electromotive force (back EMF) of an axial flux permanent magnet (AFPM) motor using printed circuit board (PCB) windings. When the magnetization distribution of permanent magnet (PM) is given, the magnetic field in the air gap region is calculated by the quasi three dimensional (3D) space harmonic analysis (SHA) method. Once the flux density distribution in the winding region is determined, the required shape of the back EMF can be obtained by adjusting the winding distribution. This can be done by modifying the distance between patterns of PCB to control the harmonics in the winding distribution. The proposed method is verified by finite element analysis (FEA) results and it shows the usefulness of the method in eliminating a specific harmonic component in the back EMF waveform of a motor.

• Journal of Power Electronics
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• 제19권1호
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• pp.296-306
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• 2019

The flyback topology is being widely used in power adapters. The coupling capacitance between primary and secondary windings of a flyback transformer is the main path for common-mode (CM) noise conduction. A Y-cap is usually used to effectively suppress EMI noise. However, this results in problems in space, cost, and the danger of safety leakage current. In this paper, the CM noise behaviors due to the electric field coupling of the transformer windings in a flyback adapter with synchronous rectification are analyzed. Then a scheme with balance winding is proposed to reduce the CM noise with a transformer winding design that eliminates the Y-cap. The planar transformer has advantages in terms of its low profile, good heat dissipation and good stray parameter consistency. Based on the proposed scheme, with the help of a full-wave simulation tool, the key parameter influences of the transformer PCB winding design on CM noise are further analyzed. Finally, a PCB transformer for an 18W adapter is designed and tested to verify the effectiveness of the balance winding scheme.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2002년도 전력전자학술대회 논문집
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• pp.253-256
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• 2002

This paper proposes the application of coreless PCB transformer to Half-Bridge (HB), Zero-voltage-Switched (ZVS) DC/DC converter for FPL lamp with electronic ballast in vehicle. The designed 5 coreless PCB transformers for ballast driving voltage are parallel-connected in primary windings and series-connected in secondary windings. Coreless PCB transformer is designed to have spiral winding in order to transfer higher energy. The computer simulations of the proposed power circuit show coreless PCB transformer to have good performance.

• 전기전자학회논문지
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• 제27권4호
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• pp.587-600
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• 2023

본 논문에서는 315W급 65인치 UHD-TV용 LLC DC to DC 공진 컨버터에 사용되고 있는 Slim형 고주파 변압기의 최적화 설계에 대해서 나타낸다. 또한 본 논문에서는 LLC 공진 변압기의 코어 손실 분석, AC 권선 손실 분석 및 권선 배치 최적화 설계를 통해 Slim형 고주파 변압기의 최적화 설계를 수행한다. 특히 본 논문에서는 이론적으로 해석하여 얻어진 결과를 토대로 고효율 및 Slim형 고주파 변압기는 교류 권선 손실 최소화 및 권선 자동화를 위하여 인터리브 및 수직형 권선 구조로 구성한다. 본 논문 제안한 수직형 권선 구조 방식의 Slim형 고주파 변압기의 1차측 권선은 Litz 권선을 2차 권선은 PCB와 동판 권선을 사용하였다. 최종적으로 Maxwell 2D 및 3D Tool을 이용한 시뮬레이션 결과를 토대로 이론 해석의 정당성을 입증하기 위해서 실험 결과를 통해 본 논문에서 제안한 Slim형 고주파 변압기의 최적화 설계를 수행하였다.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2004년도 춘계학술대회논문집
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• pp.362-365
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• 2004

'Coil' occupies a much important position in delivering driving force of optical pick-up actuators. Up to now the main stream has been a winding coil type actuator, but actuators using FP-Coil(Fine Pattern Coil) have been considered for the more compacted and simple manufacturing process and have variously spreaded the application fields by product. We have tried to design actuators using PCB-Coil(Printed Circuit Board Coil) which has benefits in terms of price and manufacturing process. Especially this research has two main things those are to reduce the vibration of sub-resonance and to assure the do sensitivity in the performance of asymmetric optical pick-up actuator with PCB-Coil.

• 전력전자학회:학술대회논문집
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• 전력전자학회 2001년도 Proceedings ICPE 01 2001 International Conference on Power Electronics
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• pp.1-6
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• 2001

In this article, the fundamental concept, characteristics and application potentials of coreless printed-circuit-board (PCB) transformers are described. Coreless PCB transformers do not have the limitations associated with magnetic cores, such as the frequency limitation, magnetic saturation and core losses. In addition, they eliminate the manual winding process and its associated problems, including labor cost, reliability problems and difficulties in ensuring transformer quality in the manufacturing process. The parameters of the printed windings can be precisely controlled in modern PCB technology. Because of the drastic reduction in the vertical dimension, coreless PCB transformers can achieve high power density and are suitable for applications in which stringent height requirements for the circuits have to be met. A transformer's power density of $24W/cm^2$ has been reported in a power conversion application. When used in an isolation amplifier application, coreless PCB transformers tested so far enable the amplifier to achieve a remarkable linear frequency range of 1MHz, which is almost eight times higher than the frequency range of 120kHz in existing Integrated-Circuit products. PCB materials offer extremely high isolation voltage, typically from 15kV to 40kV, which is higher than many other isolation means such as optocouplers. It is envisaged that coreless PCB transformers can replace traditional core-based transformers in some industrial applications. Their application potentials deserve more attention and exploration.

• 한국소음진동공학회논문집
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• 제14권9호
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• pp.891-896
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• 2004

'Coil' occupies very much important position in delivering driving force of optical pick-up actuators. Up to now the main stream has been a winding coil type actuator, but actuators using FP-Coil(fine pattern coil) have been considered for the more compacted and simple manufacturing process and have variously spreaded the application fields by product. We have tried to design actuators using PCB-Coil(printed circuit board coil) which has benefits in terms of price and manufacturing process. Especially this research has two main things to reduce the vibration of sub-resonance and to assure the DC sensitivity among the performances of asymmetric optical pick-up actuator with PCB-Coil.

• 전력전자학회논문지
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• 제26권3호
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• pp.199-204
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• 2021

Ultra-compact electric vehicles have narrow space for power conversion devices. This work presents schemes to achieve the high-power density of a low-voltage DC-DC converter (LDC): simplifying a converter structure by using sync-buck topology, applying a planar inductor using PCB winding, and applying a plate-type heat sink. The heat sink is placed between two PCBs, which increases the contact surface between the PCB and the heat-dissipating device. It enables the miniaturization of the converter to improve the conditions of heat radiation. The validity of the proposed scheme is verified through the experiment using a 500 W(12 V, 41.67 A) prototype with an input voltage range from 58 V to 84 V.

• 한국정보디스플레이학회:학술대회논문집
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• 한국정보디스플레이학회 2007년도 7th International Meeting on Information Display 제7권2호
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• pp.1193-1196
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• 2007

A new planar transformer type energy recovery circuit for PDP is proposed in this paper. The same current is transferred through both the primary and secondary sides during the energy recovery period. The conduction loss is reduced. Fabrication through simple manufacturing processes is possible using the PCB winding.

• Journal of Power Electronics
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• 제9권2호
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• pp.180-187
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• 2009

When converters operate in megahertz range, the passive components and magnetic devices generate high losses. However, the eddy current issues and choices of magnetic cores significantly affect on the design stage. Apart from that, the components' reduction, miniaturization technique and frequency scaling are required as well as improvement in thermal capability, integration technique, circuit topologies and PCB layout optimization. In transformer design, the winding and core losses give great attention to the design stage. From simulation work, it is found that E-25066 material manufactured by AVX could be the most suitable core for high frequency transformer design. By employing planar geometry topology, the material can generate significant power loss savings of more than 67% compared to other materials studied in this work. Furthermore, young researchers can use this information to develop new approaches based on concepts, issues and methodology in the design of magnetic components for high frequency applications.