• Title/Summary/Keyword: Order-picking

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A Study on a Performance Evaluation of Transporters in Refrigerate Warehouse Based on Simulation Method (시뮬레이션 방법을 이용한 냉장물류센터 운반설비의 적정 계획)

  • Hwang, Heung-Suk;Cho, Gyu-Sung
    • IE interfaces
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    • v.16 no.spc
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    • pp.105-110
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    • 2003
  • This paper deals with a performance evaluation model of transporters in refrigerate warehouse. This study focussed on determining refrigerate warehouse design to minimize the expected travel time to improve the transporter performance and to minimize the operating costs. This study proposes the important detail aspects of refrigerate warehouse design, operational parameters and congestions. For solving this problem, we have shown a mathematical model to compute the initial value of the system performance and also a simulation model using AutoMod. A systematic approach proposed in this study for an optimal planning of order-picking warehouse is known as an effective method for the planning of order-picking warehouse and a performance evaluation problem of refrigerate warehouse operation.

A Study on Optimization of Picking Facilities for e-Commerce Order Fulfillment (온라인 주문 풀필먼트를 위한 물류센터 피킹 설비 최적화에 대한 연구)

  • Kim, TaeHyun;Song, SangHwa
    • The Journal of Society for e-Business Studies
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    • v.26 no.1
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    • pp.67-78
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    • 2021
  • The number of domestic e-commerce transactions has been breaking its own record by an annual average growth rate of over 20% based on volume for the past 5 years. Due to the rapid increase in e-commerce market, retail companies that have difficulty meeting consumers in person are in fierce competition to take the lead in the last mile service, which is the only point of contact with customers. Especially in the delivery area, where competition is most intense, the role of the fulfillment center is very important for service differentiation. It must be capable of fast product preparation ordered by consumers in accordance with the delivery service level. This study focuses on the order picking system for rapid order processing in the fulfillment center as an alternative for companies to gain competitive advantage in the e-commerce market. A mixed integer programming model was developed and implemented to optimize the stock replenishment in order picking facilities. The effectiveness was scientifically and objectively verified by simulation using the actual operation process and data.

A Vehicle Route Scheduling with Advance Delivery Requests in a Distribution Center Based on Robot Palletizing Vehicle (자동물류센터의 최적운송예약 운영계획모델)

  • 황흥석
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.41-45
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    • 1998
  • 본 연구는 자동물류센터에서 수요자들에게 운송하기 위한 제공품의 Order-Picking을 위한 로봇장착 적하장비를 이용할 경우의 최적 운송예약계획 수립을 위한 시뮬레이션 모델의 연구이다. 로봇장착 적하장비Order-Picking을 할 경우의 물류흐름의 효율성을 분석하고 시스템의 성능산정을 위한 시뮬레이션 모델을 개발하고 이를 이용한 최적 운송예약시스템의 운영계획을 수립하였다. 운송예약으로부터 운송량, 운반-도착지점 및 요구시산 등의 정보를 On-Line System으로 예약 받고 운송회사의 운송능력 등을 고려하여 최적운송계획을 수립하였다. 이를 위한 전산 프로그램을 개발하고 Sample 예제의 결과를 보였다.

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Travel Time Modeling and Analysis for an Automated Work-in-process Carousel

  • Lee, Moon-Kyu
    • Journal of Korean Institute of Industrial Engineers
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    • v.15 no.1
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    • pp.77-87
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    • 1989
  • This paper deals with an automated storage carrousel which handles work-in-process(WIP) such as small parts for kitting. The system has been used predominately for order picking applications. Throughput performance of the system can be measured by the inverse of the expected order picking time. Analytic models are developed for approximating the expected times under the "nearest-item" sequencing rule. The performance of the models are tested through computer simulation. The gap between the two is shown to be reasonably small.

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An Evaluation of Routing Methods and the Golden Zone Effect in the Warehouses Order Picking System (창고의 복도형 오더 피킹 시스템의 'Golden Zone' 운영과 경로 최적화 알고리즘 효과 비교)

  • Li, Jin;Lee, Yong-Dae;Kim, Sheung-Kown
    • Journal of the Korea Society for Simulation
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    • v.20 no.2
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    • pp.67-76
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    • 2011
  • Order picking in automotive service parts warehouses is considered to be the most labor-intensive operation. Such warehouses contain hundreds of thousands of items, but normally 20% of products contribute to about 80% of turnover according to Pareto's 80-20 principle. Therefore most fast moving items are located near an outbound area which is called the "Golden Zone". Order picking routing efficiency is related to productivity and labor cost. However, most companies use simple methods. In this paper, we describe a series of computational experiments over a set of test cases where, we compared various previously existing routing heuristics to an optimal algorithm. We focus on examining the influence of the golden zone on the performance and selection of routing methods. The results obtained show that the optimal routing method increases the productivity at least 17.2%, and all the routing methods have better performance as the pick up rate from the golden zone increases.

Order-picking Algorithm for Optimizing Operation Path of Orchard Speed Sprayer (과수원 스피드스프레이어의 작업 경로 최적화를 위한 오더 피킹 알고리즘)

  • Park, Tu-San;Hwang, Kyu-Young;Cho, Seong-In
    • Journal of Biosystems Engineering
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    • v.33 no.1
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    • pp.51-57
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    • 2008
  • The purpose of this study was to develop an optimal path planning program for autonomous speed sprayer in orchard. A digital map which contained coordinate information and entity information including height, width, radius of main stem, and disease of a trees was developed to build an optimal path. The digital map, dynamic programming and order-picking algorithm were used for planning an optimal path for autonomous speed sprayers. When this algorithm applied to rectangular-shaped orchards to travel whole trees, the developed program planned the same working path and same traveling distance as those of created by conventional method. But for irregular-shaped orchards, developed program planned differently and 5.06% shorter path than conventional method. When applied to create path for multi-selected trees, irregular-shaped orchards showed 13.9% shorter path and also rectangular-shaped orchards showed 9.1% shorter path. The developed program always planned shorter path than the path created by conventional method despite of variation of shape of orchards.

Development of Relocation Method for Construction Materials using FP-Growth (FP-Growth 기법을 활용한 건자재 재고 재배치 기법 개발)

  • Lee, Hyo-Jun;Kim, Jae-Won;Shin, Kwang Sup
    • The Journal of Bigdata
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    • v.2 no.1
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    • pp.49-58
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    • 2017
  • The inventory location is the mos important factor which decide the efficiency of picking orders. According to the inventory location, it is possible to optimize the route for picking order, and then it makes us to expect the cost reduction and efficiency improvement. However, it is practical situation to make decisions where to keep the products based on manager's intuition and experience, not based on the systematical or analytical approach. In this research, with the practical order data of cropper product and layout for the storage yard, the association rules have found, and then the new methodology has been devised to make the decision where to keep the inventory. By utilizing the practical order data for a year, it has been proved that the proposed approach can reduce the total distance of the all routes for picking order and solve the problem of delayed delivery.

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Bin-picking method using stereo vision

  • Joo, Kisee;Han, Min-Hong
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1994.04a
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    • pp.527-534
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    • 1994
  • This paper presents a Bin-Picking method in which robot recognizes the positions and orientations of unoccluded objects at the top of jumbled objects placed in a bin, and picks up the unoccluded objects one by one from the jumble. A method using feasible region, painting, and hierarchical test is introduced for recognizing the unoccluded objects from the jumbled objects. The 3D information is obtained using the bipartite-matching method which finds the least difference of 3D by comparing vertexes of one camera with vertexes of the other camera, then hypothesis and test are done. The working order of unoccluded objects is made based on 3D, position, and orientation information. The robot picks up the unoccluded objects from the jumbled objects according to the working order. This all process continues to the empty bin.

Minimize Order Picking Time through Relocation of Products in Warehouse Based on Reinforcement Learning (물품 출고 시간 최소화를 위한 강화학습 기반 적재창고 내 물품 재배치)

  • Kim, Yeojin;Kim, Geuntae;Lee, Jonghwan
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.2
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    • pp.90-94
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    • 2022
  • In order to minimize the picking time when the products are released from the warehouse, they should be located close to the exit when the products are released. Currently, the warehouse determines the loading location based on the order of the requirement of products, that is, the frequency of arrival and departure. Items with lower requirement ranks are loaded away from the exit, and items with higher requirement ranks are loaded closer from the exit. This is a case in which the delivery time is faster than the products located near the exit, even if the products are loaded far from the exit due to the low requirement ranking. In this case, there is a problem in that the transit time increases when the product is released. In order to solve the problem, we use the idle time of the stocker in the warehouse to rearrange the products according to the order of delivery time. Temporal difference learning method using Q_learning control, which is one of reinforcement learning types, was used when relocating items. The results of rearranging the products using the reinforcement learning method were compared and analyzed with the results of the existing method.