• 한국경영과학회:학술대회논문집
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• 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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• pp.1035-1041
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• 2003

Recent studies among various activities taking place in order-picking warehouse system have shown various researches to reduce the order-picking costs occupying more than half the total costs. One way of improving the warehouse system performance is to separate from a picking area and a reserve area in one unit rack. This study is concerned on the performance evaluation model for picking and replenishing facility of refrigerated warehouse using simulation method. In this study, we developed a mathematical model to compute the system performance solve this problem using simulation method. We demonstrate the system performance using AutoMod Simulator and verify the results to compare mathematical results of the system performance of warehouse system. A systematic approach proposed n this study for an optimal planning of order-picking warehouse is known as an effective method for planning of order-picking warehouse and a performance evaluation problem considering both picking and replenishment.

• 산업경영시스템학회지
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• 제36권2호
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• pp.17-24
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• 2013

This paper is to analyze the picking lead time for picking batch size in a warehouse system and to get minimum picking batch size that is the warehouse system feasible. The warehouse system consists of aisles and racks, which two racks face each other through aisle. The products are picked from the storage locations by batch size. The probability that items are picked in the each row of the rack in the aisle for order picking activity is derived. The picking lead time for picking batch size is the time passed from the first picking location to arrival at starting location in aisle picking all items included in a batch size. The picking lead time for picking batch size in an aisle is analyzed. The picking lead time for picking batch size in the whole warehouse system is obtained. The warehouse system is feasible if all items that customers order are picked from the storage locations for same period. The picking batch size that is the warehouse system feasible is obtained. The problem is analyzed, a solution procedure is developed, and a numerical example is shown to explain the problem.

• 산업경영시스템학회지
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• 제20권41호
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• pp.95-102
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• 1997

This paper deals with an order picking system in an automated storage and retrieval system(AS/RS). For the order picking system, two fundamental policies, the batching and the picking policies, must be selected. The batching policy determines the manner in which orders are combined for picking in each trip of picking machine. The picking policy determines the sequence of all items in each group of orders. Most of studies for the batching policy doesn't consider dynamic arrivals and due dates of orders. Therefore, we present an batching policy which considers dynamic arrivals and due dates of orders. The presented batching policy is efficient for the automated storage and retrieval system which is connected with a manufacturing system.

• 산업공학
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• 제15권4호
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• pp.382-390
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• 2002

This paper deals with planning of order-picking warehouse considering the batch order picking for transportation equipments to pick consumers' orders at a time among order-picking methods and a systematic approach method in order to analyze the order-picking warehouse which can perform optimal operation. To estimate an operating time of transportation equipments to carry out order-picking, this paper suggests three operations : first, to design the refrigerated warehouse using warehouse design parameters, second, to calculate the travel time of transporters considering four types of times with the probabilistic picking frequency, and third, to analyze an order-picking warehouse to construct a simulation model with the AutoMod as a simulation tool. We apply this model to a refrigerated warehouse company in Busan.

• 산업경영시스템학회지
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• 제34권4호
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• pp.1-10
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• 2011

This paper addresses the analysis of the travel distance and order picking time of the vehicle in a aisle when items are picked by the batch in a warehouse system. Batching is to combine several orders in a single tour of the storage/retrieval machine. An advantage of batching is that the length of a tour for a batch of orders is shorter than the sum of the individual orders' tour lengths. The average travel distance and order picking time when a batch is picked in a aisle of the warehouse systems are analyzed for the batch size. And when the vehicle is idle, the dwell point of the vehicle to minimize to the response distance is analyzed. As the batch size is increased, average order picking time per item is decreased. The problem is analyzed and a numerical example is showed to explain the problem.

• 대한안전경영과학회지
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• 제12권3호
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• pp.207-214
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• 2010

The picking process in distribution center is one of the most difficult and time-consuming process. The improvement of picking productivity is a core element which decides efficiency of the distribution center. The time to shipping on vehicles from receiving depends on the arrangement of items or picking methods. The Pick to Light system typically is used to improve the efficiency of order picking. In some cases the layout design of Pick to Light system has been performed rather than scientific analysis by a common experience. Therefore, this study analyzed the impact of picking performance by the zone arrangement method in order picking process of Pick to Light system.

• 한국항해항만학회지
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• 제33권7호
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• pp.477-482
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• 2009

In this paper the order picking problem in warehouses is considered, a topic which has received considerable attention from the international academic body in recent years. The order picking problem deals with the retrieval of order items from prespecified locations in the warehouse, and its objective is usually the minimization of travel time or travel distance. Hence, a well-thought order picking policy in combination with an appropriate storage policy will enhance warehouse efficiency and reduce operational costs. This paper starts with a literature overview summarizing approaches to routing order pickers, assigning stock-keeping units to pick locations and designing warehouse layouts. Since the layout design might affect both storage and routing policies, the three factors are interdependent with respect to order picking performance. To test these interdependencies, a simulation experiment was set up, involving two types of warehouse layout, four types of storage policy, five well-known heuristics and five sizes of order picking list. Our results illustrate that from the point of view of order picking distance minimization it is recommended to equip the warehouse with a third cross aisle, although this comes at the cost of a certain space loss. Additionally, we propose a set of most appropriate matches between order picking heuristics and storage policies. Finally, we give some directions for further research and recommend an integrated approach involving all factors that affect warehouse efficiency.

• 한국시뮬레이션학회논문지
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• 제28권1호
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• pp.1-9
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• 2019

최근 물류창고의 중요성이 높아지고 있는 가운데 소량 다빈도 및 빠른 납품에 대응하기 위해 피킹 프로세스 개선에 많은 노력을 기울이고 있다. 본 연구는 개별오더 피킹 정책이 사용되는 상황에서 오더를 피커에게 할당하는 알고리즘을 제시한다. 이 알고리즘에서는 피킹과 관련된 피킹 처리시간, 오더 접수후 경과 시간, 검수/패킹 작업대 상황, 피커 오류, 고객 중요도의 다섯 개의 속성을 동시에 고려한다. 각 속성에 대한 측정값의 단위가 동일하도록 긴급도라는 척도를 도입한다. 긴급도의 값이 클수록 할당 우선순위를 높게 설정한다. 제안한 알고리즘에서는 각 속성의 가중치를 변경함으로써 피킹시스템의 운영목표에 따라 할당 정책을 유연하게 조정할 수 있도록 하였다. 가상의 축소된 물류창고를 대상으로 시뮬레이션 실험을 수행한 결과 시스템 쓰루풋과 흐름시간 측면에서 우수한 성능을 보였다.

• 산업경영시스템학회지
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• 제47권2호
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• pp.190-197
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• 2024

By the recent fast growth of e-commerce markets, it has been stimulated to study order picking systems to improve their efficiency in distribution centers. Many companies and researchers have been developed various types of order picking systems and pursued the corresponding optimal operation policies. However, the performances of the systems with the optimal policies often depend on the structures of the centers and the operation environments. Based on a simulation model that mimics a unique zone picking system operated by a real company in the Republic of Korea, this study compares several operation policies and finds the most appropriate order selection rule and worker assignment policy for the system. Under all scenarios considered in this study, simulation results show that it is recommendable to assign more efficient workers to the zones with heavier workload. It also shows that selecting the order with the maximum number of non-repeatedly visited zones from the order list provides the most consistent and stable performances with respect to flow time, makespan, and utilization of the system even under the scenario with the breakdown zones. On the other hand, selecting the order with the minimum ratio of penalty to the number of zones performs the worst in all scenarios considered.

• 산업공학
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• 제17권4호
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• pp.450-458
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• 2004

S-Distribution Center supplies parts to three plants of K-automobile manufacturing company. Since the three plants employ the JIT production system, it is important for S-Distribution Center to deliver small quantities of parts frequently and quickly on time. This paper presents a case study on the improvement of order-picking operation in S-Distribution Center. The study is focused on the reductions of move time and waiting time by redesigning the parts storage location, picking-order terminal location, retrieval policy, and equipment operation policy. The proposed operation system for S-Distribution Center is evaluated through a simple computation analysis and computer simulation. Furthermore, the reducible numbers of equipment and order pickers are investigated by performing a sensitivity analysis.