• 제목/요약/키워드: Optimum stiffness of valve spring

검색결과 5건 처리시간 0.019초

웨이브 와셔 스프링의 강성치에 관한 연구 (A Study on the Stiffness of Wave Washer Spring)

  • 이수종;왕지석
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제20권3호
    • /
    • pp.74-81
    • /
    • 1996
  • The wave washer springs are widely used in non-return valves of fluid, especially in air check valves to confirm the rapid shut-off of valve propers. The stiffness of wave washer springs used in suction and exhaust valves of reciprocating air compressor play an important role on efficiency of the compressor. If the stiffness of the spring is too high, the pressure differences necessary to open the valves become high and the volumetric efficiency of cylinder decreasse. If the stiffness of the spring too low, the valve can not be closed rapidly and the inverse flow of air can take place. So, the optimum stiffness of valve spring is very important and it will be very helpful that the stiffness of wave washer springs to be used in suction and exhaust valves can be calculated in design stage of air compressor. In this paper the formula for calculating the spring constant of wave washer spring is introduced using bending and torsion theory of frames. The experiments are also carried out to measure the spring constants of several samples. It is proven that the calculated spring constants of wave washer springs are coincided well with measured values and that the formula presented in this paper for calculating the spring constants of wave washer spring is very useful for design of valves used in reciprocating air compressor.

  • PDF

CFD 해석을 이용한 판형 체크 밸브에 대한 스프링 강성의 설계 기준 (Design Criteria of Spring Stiffness for Pan Check Valve Using CFD Analysis)

  • 박주용;백석흠;강정호
    • 한국기계가공학회지
    • /
    • 제13권3호
    • /
    • pp.49-55
    • /
    • 2014
  • This paper examines the effects of spring characteristics and stiffness in relation to the characteristics of hydrodynamic force. Spring forces and stiffness determine the performance of this type of pan check valve and have an effect on the overall operation. The hydraulic efficiency of the pan check valve is relatively low compared to that of a common check valve. However, a pan check valve is structurally more stable than a common check valve. We implemented the optimum design to increase the flow rate and to resolve the suppression of the pressure drop according to the extent of the compression of the spring. From the results of a flow analysis, we demonstrate spring stiffness design criteria depending on the extent of the compression of the spring of pan check valve acting on the fluid at the inlet 1 MPa pressure.

A Study on the Design of Back Pressure for Automotive Scroll Compressor

  • Koo, In-Hwe;Lee, Geon-Ho
    • International Journal of Air-Conditioning and Refrigeration
    • /
    • 제17권1호
    • /
    • pp.1-6
    • /
    • 2009
  • The optimum design of back pressure chamber is one of the most important factors in designing scroll compressors because it has a great influence on the efficiency and other design parameters. The design process can be divided into 2 parts. One is obtaining the optimum pressure of the chamber and keeping it in constant value. The other is finding out the minimum inflow rate of medium with which back pressure chamber is filled. In this study we are focused on the first step. At first we added a simple structure that can change back pressure without reassembling compressor. It makes possible to obtaining optimum back pressure. Then we designed an equipment that the back pressure control valve assembly could be independently tested with. Spring was redesigned to decrease stiffness variation. Also sealing mechanism of back pressure control valve was improved to more effective way. As a result, it was verified that in a real mode test back pressure variation could be retained in 2.3% with discharge pressure and operating frequency varied. In addition the integrated structure of back pressure control valve is expected to contribute to effective manufacturing process.

차량용 전동식 스크롤 압축기의 배압제어밸브 설계 (Design of Back Pressure Control Valve for Automotive Scroll Compressor)

  • 남보영;구인회;한영창;이건호
    • 대한설비공학회:학술대회논문집
    • /
    • 대한설비공학회 2007년도 동계학술발표대회 논문집
    • /
    • pp.410-415
    • /
    • 2007
  • The optimization of back pressure chamber is one of the most important factors in designing scroll compressors, because it has a great influence on the efficiencies and other design parameters. The design process can be divided into 2 parts. One is obtaining the optimum pressure of the chamber and keeping it in constant value. And the other is finding out the minimum inflow rate of medium with which back pressure chamber is filled. In this study we are focused on the first step. At first we added a simple structure that could change back pressure without reassembling compressor. It makes the optimum back pressure be obtained. And then we devised an equipment that the back pressure control valve assembly could be independently tested with. A spring was redesigned to decrease stiffness variation. And sealing mechanism of back pressure control valve was improved to more effective way. As a result it was verified in a real mode test that back pressure variation could be stabilized within 2.3% when discharge pressure and operating frequency varied. And the integrated structure of back pressure control valve is expected to contribute to an effective manufacturing process.

  • PDF

21톤급 전기 굴삭기용 파일럿 작동식 유량제어 밸브의 해석모델 개발 및 검증 (Development and Verification of Analytical Model of a Pilot Operated Flow Control Valve for 21-ton Electric Excavator)

  • 김동명;남용윤;서자호;장주섭
    • 드라이브 ㆍ 컨트롤
    • /
    • 제12권3호
    • /
    • pp.52-59
    • /
    • 2015
  • An electro hydraulic poppet valve (EHPV) and a variable orifice poppet are assembled in a single block, which is referred to as a RHINO but is also generally called a pilot-operated flow control valve. In this study, we analyzed the structure and the operating principle for a RHINO applied in a 21-ton electric excavator system. The RHINO was experimentally tested to measure the dynamic responses and the pressure energy loss. In this test, we investigated the variation in the conductance coefficient according to the increase in the supply pressure under a constant current and a variation in the flow rate according to the increase in the current. Then, the geometrical shapes and the spring stiffness of the RHINO were considered to develop an analysis model. The characteristics (current-force and hysteresis) for the solenoid based on the experimental data were reflected in the analysis model that was developed, and the reliability of the analysis model was also verified by comparing the experimental and analytical results. The developed model is thus considered to be reliable for use in a wide range of applications, including optimum design, sensitivity analysis, parameter tuning, etc.