• Title/Summary/Keyword: Optimum forming Condition

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Isolation of Bacillus sp. AIR-5 PRoducing Maltopentaose Forming Amylase and Optimization of Maltopentaose Production (Maltopentaose 생산 균의 분리 및 생산 조건 연구)

  • ;;;;;Atsuo Kimura
    • KSBB Journal
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    • v.16 no.3
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    • pp.246-252
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    • 2001
  • We isolated a bacterium that produces an extracellular maltopentaose(G5)-forming amylase from amylose and soluble starch. The bacterium was identified and assigned as a Bacillus sp. AIR-5. The amylase did not hydrolyze maltose, maltotriose, maltotetraose or maltopentaose. Optimum medium composition for maltopentaose production in flask culture was 2%(w/v) soluble starch, 0.4%(w/v) tryptone, 0.5%(w/v) NaCl, 0.5%(w/v) K$_2$HPO$_4$, and 3 mM CaCl$_2$at pH 8.0, 28$^{\circ}C$. The highest yield for maltopentaose production in this condition was 6.45 g/L and was 32.55% of theoretical yield.

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A Study on the Forming of Eine Gear Housing using Rapid Prototyping (RP를 이용한 미세기어 하우징 성형에 관한 연구)

  • 김성욱;이기성;이승수;김민주;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.441-447
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    • 2003
  • In the study, we described on the 3D solid model be made on the AutoCAD haved an effect on the deviation of form as RP manufactures the facetres. The STL file improved the deviation of form as the facetres value but the deviation of form have the difference a little as the RP system. In result, we ruled the correlation with the 3D solid model and the RP sample manufacturing, with manufacture RP sample according to facetres value in complex shape. And we developed the program which recombination the STL file that we make use of the AutoLISP.

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Effects of Line Heating Variables for forming the Curved Plate on the Behavior of Distortion (곡가공을 위한 선상 가열 특성에 따른 변형 거동에 관한 연구)

  • Sin, Sang-Beom;Lee, Dong-Ju;Kim, Gyeong-Gyu;Yun, Jung-Geun
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.291-293
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    • 2005
  • The purpose of this study is to evaluate the effects of line heating variables for forming the curved plate on the behavior of distortion using FEA and experiment. The optimum mixed ratio and standoff for flame heating was established under the heating conditions given in this study. With the heating condition, the predictive equation of angular distortion and transverse shrinkage was established using FEA and verified by comparing the predicted results and experimental results.

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Assessment of Hot Deformation and Grain Size Distribution in a Udimet 720Li Pancake (Udimet 720Li 합금의 고온변형 및 결정립분포 예측)

  • 염종택;나영상;박노광
    • Transactions of Materials Processing
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    • v.11 no.6
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    • pp.538-546
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    • 2002
  • Hot deformation behavior of Udiment720Li was characterized by compression tests in the temperature range of 10$25^{\circ}C$ to 115$0^{\circ}C$ and the strain rate range of $0.0005 s^{-1};to;5 s^{-1}$. The combination of dynamic material model (DMM) and Ziegler's instability criterion was applied to predict an optimum condition and unstable regions for hot forming. A dynamic recrystallization model coupled with FEM results was used to interpret the evolution of microstructures. In order to verify the reliability of the present coupled model, isothermal forging was performed in the temperature range 1050~115$0^{\circ}C$ at strain rates of $0.05 s^{-1};and;0.005 s^{-1}$. The present model was successfully applied to the hot forming process of Udimet720Li.

Experiment of tong-neck Flange Cold Forging Process Using Plasticine (플라스티신을 이용한 롱넥 플랜지 냉간 단조 공정의 모사 실험)

  • 이호용;임중연;이상돈
    • Transactions of Materials Processing
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    • v.10 no.1
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    • pp.67-74
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    • 2001
  • The cold forging process to produce a long-neck flange is investigated by using model material test. The two stage process with optimum design condition is examined using plasticine, which is suitable to model steel at room temperature. The similarity theory is employed to estimate the forging load of each sequence by strict application of similarity condition between steel(AISI 1015) and plasticine material The model test results are compared with the simulation results and shows good agreement. The proper forging process with least forming energy can be resulted in $25^{\circ}$ of extrusion semi-die angle.

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Analysis of Drawbead Process by Static-Explicit Finite Element Method

  • Jung, Dong-Won
    • Journal of Mechanical Science and Technology
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    • v.16 no.12
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    • pp.1687-1692
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    • 2002
  • The problem analyzed here is a sheet metal forming process which requires a drawbead. The drawbead provides the sheet metal enough tension to be deformed plastically along the punch face and consequently, ensures a proper shape of final products by fixing the sheet to the die. Therefore, the optimum design of drawbead is indispensable in obtaining the desired formability. A static-explicit finite element analysis is carried out to provide a perspective tool for designing the drawbead. The finite element formulation is constructed from static equilibrium equation and takes into account the boundary condition that involves a proper contact condition. The deformation behavior of sheet material is formulated by the elastic-plastic constitutive equation. The finite element formulation has been solved based on an existing method that is called the static-explicit method. The main features of the static-explicit method are first that there is no convergence problem. Second, the problem of contact and friction is easily solved by application of very small time interval. During the analysis of drawbead processes, the strain distribution and the drawing force on drawbead can be analyzed. And the effects of bead shape and number of beads on sheet forming processes were investigated. The results of the static explicit analysis of drawbead processes show no convergence problem and comparatively accurate results even though severe high geometric and contact-friction nonlinearity. Moreover, the computational results of a static-explicit finite element analysis can supply very valuable information for designing the drawbead process in which the defects of final sheet product can be removed.

New Concept in Evaluation of Laser Tailored Blank weldability (새로운 개념의 Tailored Blank 레이저 용접성 경가 방법에 관한 연구)

  • 정봉근;고광문;정경훈;이창희
    • Laser Solutions
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    • v.2 no.1
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    • pp.61-67
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    • 1999
  • This study introduces the new concept in the evaluation criteria of the $CO_2$ laser Tailored Blank weldability, The materials used are 0.7mm, 1.5mm thick low carbon automotive galvanized steels. Welding tests were conducted for both similar thickness(0.7mm-0.7mm, 1.5mm-1.5mm) and dissimilar thickness(0.7mm-1.5mm) cases. The criteria developed for optimum welding conditions were based on relationship between results of die press forming test, weld transverse tensile test Erichsen test and weld penetration measurements. Application of the developed criteria(fracture ratio, strength ratio and D/To) in obtaining optimum welding condition revealed that a weld which satisfied any of the criteria did not fracture during actual die press test.

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A study on characteristics of Mash Seam TB weld in ultra-low carbon steel applied on automotive body (자동차용 극저탄소 냉연강판의 Mash Sem TB를 이용한 용접시 특성에 관한 연구)

  • Han, Chang-Woo;Lee, Chang-Hee
    • Proceedings of the KWS Conference
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    • 2001.05a
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    • pp.189-191
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    • 2001
  • This study introduces the new way for the evaluation criteria of the Mash-Seam Tailored Blank weldability, The materials used are low carbon automotive galvanized and high strength steels and the evaluation of weldability are examined with various thickness. Welding tests were conducted for both similar thickness and dissimilar thickness cases. The criteria developed for optimum welding conditions were based on the relationship among results of die press forming test, weld transverse tensile test, Erichsen test and microhardness measurements. The application of the developed criteria(fracture ratio, strength ratio, etc) in obtaining optimum welding condition revealed that a weld which satisfied ant of the criteria did not fracture during actual die press test.

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Improvement of a Rice Seed Pelleting Machine for Direct Seeding in Rice Cultivation(II) - Physical and cultural properties of the rice-seed pellets - (직파용 벼 펠렛종자 제조장치 개선 연구(II) - 펠렛종자의 물리적 특성과 재배특성 -)

  • 유대성;유수남;최영수
    • Journal of Biosystems Engineering
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    • v.28 no.5
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    • pp.411-420
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    • 2003
  • Physical and cultural properties were investigated on the rice-seed pellets made by the pelleting machine(Yu, 2003) as the changes with mixing ratios of soil to rice seed of 6 : 1, 7 : 1, and 8 : I, and rotating speeds of forming rolls of 7, 10, and 13 rpm. Average weight, average diameter, and average sphericity of the pellets were 1.70 g, 12.0 ㎜, and 99.1 %, respectively. Average number of seeds per pellet was more than 3, and almost all pellets had more than 3 seeds in the cases of mixing ratios of 6 : 1, and 7 : 1 at the forming rolls' speed of 7 rpm. Gradual drying was needed because rapid drying caused cracks on surface of the pellets. Compression strength of the pellets dried in shady room was in the range of 132 ∼ 152 N, which was enough for handling. Comparing with the previous pellets(Park, 2002), average number of seeds per pellet, ratio of pellets including more than 3 seeds, and compression strength increased due to the effects of pressure feed of pellet materials, and improvements of the forming rolls. Emergence ratio of the pellets made at the mixing ratio of 6 : 1 and the forming rolls' speed of 7 rpm, was 100 % on dry paddy and was 97 % on flooded paddy surface. Good growth characteristics, and yield except number of seedling stand and ratio of missing plant were shown in planting of the pellets made at the mixing ratio of 7 : 1 and the forming rolls' speed of 7 rpm on flooded paddy surface field. Considering the cultural results, the mixing ratio of 6 : 1, and the forming rolls' speed of 7 rpm seems to be optimum operating condition for the improved pelleting machine.

Effect of Heating Condition, Additives and Solvents on Rheology of Squid Meat Paste Products (오징어 연제품의 물성 개선을 위한 탄력증강제 및 용매처리 효과)

  • 배태진;김해섭;최옥수
    • The Korean Journal of Food And Nutrition
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    • v.16 no.2
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    • pp.130-137
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    • 2003
  • The squid had not been utilized for gel products because of its lower gel forming ability. The objectives of this study were as followed; 1) the optimum heating condition on squid meat paste products and 2) the optimum added level for jelly strength of squid meat paste products. Optimum heating conditions of squid meat kamaboko were as followed; setting(pre-heating) at 15$^{\circ}C$ or 55$^{\circ}C$ for 2 hours and heating at 9$0^{\circ}C$ for 60 minutes. The additives examined were as follows; 20mM EDTA, 10mM PMSF, 5 $\mu$mol/100g TGase, 0.2% potassium bromate, 2% collagen, 2% sucrose ester of stearic acid and 1% egg shell powder. The effects of additives on jelly strength were observed as follow, in descending order; 10mM of PMSF>5 $\mu$mo1/100g of TGase>0.2% of potassium bromate>20mM of EDTA. But sucrose ester of stearic acid and 1% egg shell powder were no effect. The solvents examined were as follows; n-amyl alcohol, n-butyl alcohol, n-hexyl alcohol, ethyl alcohol, ethylene glycol, propylene glycol and glycerin glycol. It showed that high jelly strength as 787gㆍcm for 3% of n-butyl alcohol and 749gㆍcm for 3% of n-amyl alcohol. To adding 5% of n-butyl alcohol and n-amyl alcohol, gave the highest jelly strength and water holding capacity(WHC). Effect of alcohol on jelly strength appeared higher value at added 5% of n-butyl alcohol than n-amyl alcohol, and flying squid product was higher than jumbo squid product.