• Title/Summary/Keyword: Optimum Design Condition

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Optimum Working Condition of Surface Roughness for End-Milling Using Taguchi Design (다구찌 기법을 이용한 엔드밀 가공시 최적 표면거칠기를 위한 가공조건선정)

  • 이상재;배효준;전태옥;박흥식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.553-556
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    • 2003
  • End-milling have been used in the industrial world because it is very effective to the manufacture of mechanical parts with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study carried to decide the optimum cutting condition for surface roughness and rapid manufacturing time using design of experiment and ANOVA. From the results of experimentation, surface roughness have an effect on cutting direction, spindle speed and depth of cut. And then the optimum condition used Taguchi design is upward cutting in cutting direction, 600rpm in spindle speed, 240mm/min feed rate, 2mm in axial depth of cut and 0.25mm radial depth of cut. By using design of experiment, it is effectively represented shape characteristics of working surface in end-milling.

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Optimum Design of Washing Machine Flange using Design of Experiment (실험계획법을 이용한 세탁기 플랜지 단면 최적설계)

  • Lee, In-Soo;Kim, Byung-Min;Kim, Eui-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.5
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    • pp.601-608
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    • 2007
  • To meet demand of big capacity and high speed rotation for washing machine, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Shafting system is mainly divided into flange and shaft. Flange is located between the drum and shaft, transferring power from the shaft to drum, and acting as a supporter of the back of the drum. Because section of flange has various design factors according to configuration of flange, the optimum conditions can’t be easily determined. Using a design of experiment (DOE), this study was performed investigating the interaction effect between factors as well as the main effect of the each design factor under bending and twist and proposed optimum condition using center composition method among response surface derived from regression equation of simulation-based DOE.

A Study on the Optimal Condition Determination of Laser Scattering Using the Design of Experiment (실험계획법을 이용한 레이저 산란의 최적 조건 결정에 대한 연구)

  • Han, Jae-Chul;Kim, Gyung-Bum
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.7
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    • pp.58-64
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    • 2009
  • In this paper, an inspection mechanism based on laser scattering has been developed for the surface evaluation of infrared cut-off filters, and optimum conditions of laser scattering are determined using the design of experiment. First of all, attributes and influence factors of laser scattering are investigated and then a laser scattering inspection mechanism is newly designed based on analyses of laser scattering parameters. Also, Taguchi method, one of experimental designs, is used for the optimum condition selection of laser scattering parameters and the optimum condition is determined in order to maximize the detection capability of surface defects. Experiments show that the proposed method is useful in a consistent and effective defect detection and can be applied to surface evaluation processes in manufacturing.

A Study on Reclamation of Waste Plastic: Plant Design (폐기프라스틱의 재활용에 관한 연구)

  • 김용욱;차시환
    • Journal of the Korean Society of Safety
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    • v.3 no.1
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    • pp.37-45
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    • 1988
  • This research investigated the condition for plant design on reclamation of waste plastic by heat decomposition. The results were summarized as follows 1. The highest of oil product by heat decomposition is about 54.7%. 2. The optimum reaction temperature is about 300­40$0^{\circ}C$. 3. The optimum reaction time is 2­3 hours. 4. When the flow rate of 8­16 cm/sec in column reactor the yield is maximum. 5. Waste plastics yielded of carbon black product by heat decomposition at the optimum condition is about 23.5%. 6. Calorific values 0:1 were 9820 Kcal/kg.

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Optimum Design of an Indoor Package Air-Conditioner's Flow Path by Taguchi Method (다구찌 방법에 의한 PAC 실내기 유로의 최적설계)

  • Kim, Jang-Kweon;Oh, Seok-Hyung
    • Journal of Power System Engineering
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    • v.18 no.1
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    • pp.32-37
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    • 2014
  • In this study, the optimum design process of an indoor package air-conditioner (PAC) was implemented by Taguchi method. The goal of this study is to obtain the best set condition of each control factor composing of an indoor PAC. The number of revolution of a double inlet sirocco fan installed in an indoor PAC was measured by the orthogonal array of $L_{18}(2^3{\times}3^4)$ and analysed by using the-smaller- the-better characteristic among the static characteristic analyses. As a result, the optimum condition of an indoor PAC was found as a set of when the cost of production, assembling and working conditions were considered. Moreover, the number of revolution of a double-inlet sirocco fan used for an optimum condition was reduced about 8.5% more than that of a standard condition for the target flowrate of $18.5m^3/min$.

Design Automatization of Space Truss Structure Using Optimizations Technique (최적화 기법을 이용한 3차원 트러스 구조물의 설계자동화)

  • 최은규;임기식;이병해
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1993.10a
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    • pp.81-90
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    • 1993
  • The optimum design of a structure requires the determination of the economical member size and shape of the structure which satisfies the design condition and function. In this study, the process of design automatization of three-dimensional truss structure introduces the optimization technique tests its application in the design automatization, proposes its application method and applies the example structure of the parabolic antenna truss. Using the Formex Algebra of configuration function, the structure's mesh-generation is automatized. By using the program developed in this study, the input member array, member size and load condition designer can generate the input data file for the structure analysis and optimum design. This study is aimed at the development of a design automatization system that search for tile optimum value of a structure design by observing the structure's sensitivity from the modification of member array and member property.

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A Study on the selection of an optimum modelling in RP system by ADS (ADS에 의한 RP시스템의 최적성형조건 선정에 관한 연구)

  • Kim, M.J.;Lee, S.S.;Park, M.S.;Kim, S.K.;Jeon, E.C.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.158-163
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    • 2001
  • This study is the selection of optimum forming condition for RP system using ADS. Program using ADS reduces the required time for feedback between design and manufacturing of workpiece. When we produce rapid prototype using RP system, we investigate the relationship between Facetres in system variable number of AutoCAD and roundness of rapid prototype, and we will find optimum forming condition in RP system.

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An Experimental Study on the Optimum Design of Sirocco Fan by Using Taguchi Method (다구찌 방법을 이용한 시로코 홴의 최적설계에 관한 실험적 연구)

  • Kim, Jang Kweon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.6
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    • pp.761-768
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    • 1999
  • This paper is studied to find the optimum condition of double-inlet Sirocco fan installed in an indoor PAC for low noise operation by the Taguchi method. The goal of this study is to obtain the best combination of each control factor which results in a desired flowrate of Sirocco fan with minimum variability. In this study, the parameter design of the Taguchi method is adopted for robust design by the dynamic characteristic analysis using orthogonal arrays and S/N ratios. The flowrate measurements are conducted by using a multiple-nozzle-type fan tester according to the orthogonal array L9($3^4$). The results of this study can be summarized as follows ; (i) The optimum condition of control factor is a set of where A is an inner to outer diameter ratio($D_1/D_2$), B is a width to outer diameter ratio($L/D_2$), C is a blade attachment angle(${\theta}$) and D is a number of blade(Z), (ii) The flowrate under the optimum condition satisfies the equation $y=0.0384{\cdot}M$ where M is a signal factor, namely number of revolution. The flowrate performance improves about 7.3% more largely as compared with the current condition, which results in about 35RPM reduction of number of revolution for the target flowrate $18.5m^3/min$, and (iii) The sensitivity analysis shows that the major factors in contribution to flowrate performance are A, B, and D ; the percentage contributions of each control factor are 44.01%(Z), 26.77%($D_1/D_2$) and 20.42%($L/D_2$).

Statistical Fracture Analysis of Turbine blade (터어빈 블레이드의 통계적 파괴 분석)

  • Choi, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.2
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    • pp.101-106
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    • 2006
  • The optimum design of turbine blade at minimized fatigue life can be derived by the statistical fatigue analysis in this study, The optimum value of positions in the axes of X and Y at turbine blade can be found by design of experiments on the condition that the value of fillet radius is fixed to minimize the fatigue life. The degree of uncertainty about process at the factors in the axes of X and Y can be calculated by six sigma analysis. The optimum value of fillet radius is determined by utilizing the robust design at uncertain condition. It is concluded that maximum von Mises stress can decreased by 20% and the fatigue life can be double.

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Optimal Design Condition of Refrigeration Cycle with Heat Transfer Processes (열전달을 고려한 냉동 사이클의 최적 설계조건)

  • 김수연;정평석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.225-229
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    • 1990
  • As a basic study of optimal design conditions of refrigeration systems, the reversed carnot cycle, including heat transfer processes through the finite temperature differences between heat sources and the working fluids, is analyzed with the capacity of heat exchanger as a design parameter. When the temperatures of heat sources and the input work are fixed as constants, the optimal design condition is obtained as an optimum ratio of capacities of heat exchangers, which is exactly unity when the exergy output and effectiveness are maximum. In addition, the optimum ratio is slightly increased from unity as the irreversibility of the cycle increases.